Abstract: A system and method are provided including a system controller for a refrigeration or HVAC system having a compressor rack with a compressor and a condensing unit with a condenser fan. The system controller monitors and controls operation of the refrigeration or HVAC system. A rack controller monitors and controls operation of the compressor rack and determines compressor rack power consumption data. A condensing unit controller monitors and controls operation of the condensing unit and determines condensing unit power consumption data. The system controller receives the compressor rack power consumption data and the condensing unit power consumption data, determines a total power consumption of the refrigeration or HVAC system, determines a predicted power consumption or a benchmark power consumption for the refrigeration system, compares the total power consumption with the predicted power consumption or the benchmark power consumption, and generates an alert based on the comparison.

Abstract: A system for monitoring health of refrigerated storage containers includes an instantaneous health module configured to determine instantaneous health values for a refrigerated storage container based on parameters measured by sensors of a refrigeration system of the refrigerated storage container during a trip of the refrigerated storage container. A statistics module is configured to, after completion of the trip of the refrigerated storage container, determine statistical values based on the instantaneous health values determined for the trip. A health module is configured to determine an overall health value for the refrigerated storage container at the completion of the trip based on the statistical values and to store the overall health value for the refrigerated storage container in memory in association with a unique identifier of the refrigerated storage container.

Abstract: Systems and methods that detect a loss of charge associated with a climate controlled environment are described in the present disclosure. In various embodiments, a controller receives operating condition parameters associated with a climate-controlled environment. The controller determines whether a compressor is operating in a first mode of operation or a second mode of operation. The controller applies a first model to the operating condition parameters when the compressor is operating in the first mode of operation to represent a loss of charge associated with the climate-controlled environment and applies a second model to the operating condition parameters when the compressor is operating in the second mode of operation to represent the loss of charge associated with the climate-controlled environment.

Abstract: A system and a method are provided including a system controller for a refrigeration or HVAC system having a compressor rack with a compressor and a condensing unit with a condenser fan. The system controller monitors and controls operation of the refrigeration or HVAC system. A rack controller monitors and controls operation of the compressor rack. The system controller determines a flood-back discharge temperature corresponding to a flood-back condition, receives an actual discharge temperature associated with the compressor rack, compares the actual discharge temperature with the flood-back discharge temperature, and generates a notification to the rack controller based on the comparison.

Abstract: A compressor may include a non-orbiting scroll, an orbiting scroll, a driveshaft and an Oldham coupling. The orbiting scroll meshingly engages the non-orbiting scroll. The driveshaft includes a crankpin engaging the orbiting scroll and driving the orbiting scroll in an orbital path relative to the non-orbiting scroll. The Oldham coupling may include an annular body and a plurality of first keys extending from the annular body and slidably received in slots formed in the orbiting scroll. Each of the first keys may include a first post and a first cap attached to the first post. The first posts may be integrally formed with the annular body from a first material. The first caps may be formed from a second material.

Abstract: A system and method are provided including a system controller for a refrigeration or HVAC system having a compressor rack with a compressor and a condensing unit with a condenser fan. The system controller monitors and controls operation of the refrigeration or HVAC system. A rack controller monitors and controls operation of the compressor rack and determines compressor rack power consumption data. A condensing unit controller monitors and controls operation of the condensing unit and determines condensing unit power consumption data. The system controller receives the compressor rack power consumption data and the condensing unit power consumption data, determines a total power consumption of the refrigeration or HVAC system, determines a predicted power consumption or a benchmark power consumption for the refrigeration system, compares the total power consumption with the predicted power consumption or the benchmark power consumption, and generates an alert based on the comparison.

Abstract: A system and method are provided including a system controller for a refrigeration or HVAC system having a compressor rack with a compressor and a condensing unit with a condenser fan. The system controller monitors and controls operation of the refrigeration or HVAC system. A rack controller monitors and controls operation of the compressor rack and determines compressor rack power consumption data. A condensing unit controller monitors and controls operation of the condensing unit and determines condensing unit power consumption data. The system controller receives the compressor rack power consumption data and the condensing unit power consumption data, determines a total power consumption of the refrigeration or HVAC system, determines a predicted power consumption or a benchmark power consumption for the refrigeration system, compares the total power consumption with the predicted power consumption or the benchmark power consumption, and generates an alert based on the comparison.

Abstract: A system for monitoring health of refrigerated storage containers includes an instantaneous health module configured to determine instantaneous health values for a refrigerated storage container based on parameters measured by sensors of a refrigeration system of the refrigerated storage container during a trip of the refrigerated storage container. A statistics module is configured to, after completion of the trip of the refrigerated storage container, determine statistical values based on the instantaneous health values determined for the trip. A health module is configured to determine an overall health value for the refrigerated storage container at the completion of the trip based on the statistical values and to store the overall health value for the refrigerated storage container in memory in association with a unique identifier of the refrigerated storage container.

Abstract: Systems and methods that detect a loss of charge associated with a climate controlled environment are described in the present disclosure. In various embodiments, a controller receives operating condition parameters associated with a climate-controlled environment. The controller determines whether a compressor is operating in a first mode of operation or a second mode of operation. The controller applies a first model to the operating condition parameters when the compressor is operating in the first mode of operation to represent a loss of charge associated with the climate-controlled environment and applies a second model to the operating condition parameters when the compressor is operating in the second mode of operation to represent the loss of charge associated with the climate-controlled environment.

Abstract: Systems and methods that detect a loss of charge associated with a climate controlled environment are described in the present disclosure. In various embodiments, a controller receives operating condition parameters associated with a climate-controlled environment. The controller determines whether a compressor is operating in a first mode of operation or a second mode of operation. The controller applies a first model to the operating condition parameters when the compressor is operating in the first mode of operation to represent a loss of charge associated with the climate-controlled environment and applies a second model to the operating condition parameters when the compressor is operating in the second mode of operation to represent the loss of charge associated with the climate-controlled environment.

Abstract: A compressor may include a non-orbiting scroll, an orbiting scroll, a driveshaft and an Oldham coupling. The orbiting scroll meshingly engages the non-orbiting scroll. The driveshaft includes a crankpin engaging the orbiting scroll and driving the orbiting scroll in an orbital path relative to the non-orbiting scroll. The Oldham coupling may include an annular body and a plurality of first keys extending from the annular body and slidably received in slots formed in the orbiting scroll. Each of the first keys may include a first post and a first cap attached to the first post. The first posts may be integrally formed with the annular body from a first material. The first caps may be formed from a second material.

Abstract: A compressor may include a non-orbiting scroll, an orbiting scroll, a driveshaft and an Oldham coupling. The orbiting scroll meshingly engages the non-orbiting scroll. The driveshaft includes a crankpin engaging the orbiting scroll and driving the orbiting scroll in an orbital path relative to the non-orbiting scroll. The Oldham coupling may include an annular body and a plurality of first keys extending from the annular body and slidably received in slots formed in the orbiting scroll. Each of the first keys may include a first post and a first cap covering at least a portion of the first post. The first posts may be integrally formed with the annular body from a first material. The first caps may be attached to the first posts and formed from a second material.

Abstract: A system and a method are provided including a controller for a refrigeration or HVAC system having a compressor rack with at least one compressor. The controller communicates with a tracking module configured to diagnose health of a compressor in the compressor rack. In response to rated performance data for the compressor being unavailable, the tracking module is configured to generate baseline data for the compressor and to diagnose health of the compressor by comparing operational data of the compressor to the baseline data for the compressor. In response to the rated performance data for the compressor being available, the tracking module is configured to diagnose health of the compressor by comparing the operational data of the compressor to the rated performance data for the compressor.

Abstract: A system includes a system controller for a refrigeration or HVAC system having a compressor rack with at least one compressor and a condensing unit with at least one condenser fan. The system includes a rack controller for the compressor rack. The rack controller is in communication with the system controller. The system includes a condensing unit controller for the condensing unit. The condensing unit controller is in communication with the system controller. The system controller receives component identification information identifying components of the compressor rack and the condensing unit, retrieves component information including at least one of component specification information, component capacity information, and component capability information, based on the component identification information, and performs setup operations based on the component information.

Abstract: A system and method are provided including a system controller for a refrigeration or HVAC system having a compressor rack with a compressor and a condensing unit with a condenser fan. The system controller monitors and controls operation of the refrigeration or HVAC system. A rack controller monitors and controls operation of the compressor rack and determines compressor rack power consumption data. A condensing unit controller monitors and controls operation of the condensing unit and determines condensing unit power consumption data. The system controller receives the compressor rack power consumption data and the condensing unit power consumption data, determines a total power consumption of the refrigeration or HVAC system, determines a predicted power consumption or a benchmark power consumption for the refrigeration system, compares the total power consumption with the predicted power consumption or the benchmark power consumption, and generates an alert based on the comparison.

Abstract: Systems and methods that detect a loss of charge associated with a climate controlled environment are described in the present disclosure. In various embodiments, a controller receives operating condition parameters associated with a climate-controlled environment. The controller determines whether a compressor is operating in a first mode of operation or a second mode of operation. The controller applies a first model to the operating condition parameters when the compressor is operating in the first mode of operation to represent a loss of charge associated with the climate-controlled environment and applies a second model to the operating condition parameters when the compressor is operating in the second mode of operation to represent the loss of charge associated with the climate-controlled environment.

Abstract: A system and a method are provided including a controller for a refrigeration or HVAC system having a compressor rack with at least one compressor. The controller communicates with a tracking module configured to diagnose health of a compressor in the compressor rack. In response to rated performance data for the compressor being unavailable, the tracking module is configured to generate baseline data for the compressor and to diagnose health of the compressor by comparing operational data of the compressor to the baseline data for the compressor. In response to the rated performance data for the compressor being available, the tracking module is configured to diagnose health of the compressor by comparing the operational data of the compressor to the rated performance data for the compressor.

Abstract: A system and method are provided including a system controller for a refrigeration or HVAC system having a compressor rack with a compressor and a condensing unit with a condenser fan. The system controller monitors and controls operation of the refrigeration or HVAC system. A rack controller monitors and controls operation of the compressor rack and determines compressor rack power consumption data. A condensing unit controller monitors and controls operation of the condensing unit and determines condensing unit power consumption data. The system controller receives the compressor rack power consumption data and the condensing unit power consumption data, determines a total power consumption of the refrigeration or HVAC system, determines a predicted power consumption or a benchmark power consumption for the refrigeration system, compares the total power consumption with the predicted power consumption or the benchmark power consumption, and generates an alert based on the comparison.

Abstract: A compressor may include a non-orbiting scroll, an orbiting scroll, a driveshaft and an Oldham coupling. The orbiting scroll meshingly engages the non-orbiting scroll. The driveshaft includes a crankpin engaging the orbiting scroll and driving the orbiting scroll in an orbital path relative to the non-orbiting scroll. The Oldham coupling may include an annular body and a plurality of first keys extending from the annular body and slidably received in slots formed in the orbiting scroll. Each of the first keys may include a first post and a first cap covering at least a portion of the first post. The first posts may be integrally formed with the annular body from a first material. The first caps may be attached to the first posts and formed from a second material.

Abstract: A system and method are provided including a system controller for a refrigeration or HVAC system having a compressor rack with a compressor and a condensing unit with a condenser fan. The system controller monitors and controls operation of the refrigeration or HVAC system. A rack controller monitors and controls operation of the compressor rack and determines compressor rack power consumption data. A condensing unit controller monitors and controls operation of the condensing unit and determines condensing unit power consumption data. The system controller receives the compressor rack power consumption data and the condensing unit power consumption data, determines a total power consumption of the refrigeration or HVAC system, determines a predicted power consumption or a benchmark power consumption for the refrigeration system, compares the total power consumption with the predicted power consumption or the benchmark power consumption, and generates an alert based on the comparison.