Abstract: A fin collar having a shape that enhances flux application and brazing clad flow into the tube to fin joint to provide an improved thermal and structural bond.

Abstract: A header (10) for a heat exchanger (1). The header (10) has an outer elongate member (20) with a curved section that has a plurality of ferrules (30) projecting inwardly. An inner elongate member (60) is adapted to mate with the outer elongate member (20). The inner elongate member (60) has first and second ends (26, 28) and a plurality of teeth (72) proximate at least one of the first and second ends (26, 22). The teeth (72) at least partially cooperate with the ferrules (30) when the outer elongate member (20) engages the inner elongate member (60). A heat exchanger (1) incorporating the two-piece headers (10) is also disclosed.

Abstract: A sheet of fin stock is lubricated by a roller coater having first and second lubricant-applying rollers adapted to engage respective opposed first and second sides of the sheet and to apply a first synthetic lubricant to both sides of the sheet as the sheet is pulled through the roller coater. The lubricated sheet is then formed into a plurality of coil fins by a conventional fin press. The first synthetic lubricant is devoid of petroleum ingredients and is water soluble. The first synthetic lubricant forms a hydrophilic coating on the fins. The fins are assembled with a plurality of hairpin tubes to form the coil. A second synthetic lubricant is introduced into each of the tubes prior to bending.