Patents by Inventor Paul Madero

Paul Madero has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10190390
    Abstract: A shifting sleeve has differential piston areas so that applied pressure displaces the sleeve against spring bias, which preferably is a series of Belleville washer stacks associated with modular mandrel components, to obtain the desired opposing force to the movement initiated with pressure applied to differential piston areas. An indexing feature is located between the sleeve and the mandrel passage wall and on a predetermined number of cycles disables the Belleville washer stacks from biasing the sleeve in an opposed direction as when pressure is applied. At this time the pressure in the mandrel acting on the differential piston area simply shifts the sleeve to open a lateral port so that fracturing through the cement that was earlier placed with the port closed can take place.
    Type: Grant
    Filed: August 5, 2015
    Date of Patent: January 29, 2019
    Inventors: Jason C. Mailand, Justin C. Kellner, James S. Sanchez, Paul Madero, Charles C. Johnson, Robert W. Putch
  • Patent number: 9410411
    Abstract: Fractures are induced from lobe shaped inflatable members disposed at different axial locations along a string with frac ports in the circumferential gaps between the lobes. The lobes are inflated by landing a ball on a seat on a sleeve that is initially shifted enough to expose a fill port on each lobe. The lobes are inflated to a pressure that initiates fractures in the formation as the lobes extend. Further raising the pressure induces the sleeve to move a second time to open frac ports. The annulus can be cemented and fracturing can penetrate the cement to further propagate the initiated fractures from lobe inflation. The process is repeated at different levels until the zone of interest is completed. Sensors can relay information by telemetry techniques as to the onset of fractures or other well conditions. The sleeve for the frac ports can be moved in a variety of ways without intervention tools.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: August 9, 2016
    Assignee: Baker Hughes Incorporated
    Inventors: Edward J. O'Malley, James G. King, Paul Madero
  • Patent number: 9359865
    Abstract: A shifting sleeve has differential piston areas so that applied pressure displaces the sleeve against spring bias, which preferably is a series of Belleville washer stacks associated with modular mandrel components, to obtain the desired opposing force to the movement initiated with pressure applied to differential piston areas. An indexing feature is located between the sleeve and the mandrel passage wall and on a predetermined number of cycles disables the Belleville washer stacks from biasing the sleeve in an opposed direction as when pressure is applied. At this time the pressure in the mandrel acting on the differential piston area simply shifts the sleeve to open a lateral port so that fracturing through the cement that was earlier placed with the port closed can take place.
    Type: Grant
    Filed: October 15, 2012
    Date of Patent: June 7, 2016
    Assignee: Baker Hughes Incorporated
    Inventors: Jason C. Mailand, Justin C. Kellner, James S. Sanchez, Paul Madero, Charles C. Johnson, Robert W. Putch
  • Patent number: 9279311
    Abstract: A port control system including a group of port control assemblies at least one of which delaying passage of a plug and at least one of which preventing passage of a plug, each assembly of the group configured to shift a sleeve to open one or more ports responsive to contact with a same sized plug upon fluid pressure differential across the plug; and at least one second group of port control assemblies at least one of which delaying passage of a plug and at least one of which preventing passage of a plug, each assembly of the group configured to shift a sleeve to open one or more ports responsive to contact with a same sized plug upon fluid pressure differential across the plug. A method is included.
    Type: Grant
    Filed: March 23, 2010
    Date of Patent: March 8, 2016
    Assignee: BAKER HUGHES INCORPORATION
    Inventors: Justin Kellner, Matthew D. Solfronk, John Travis Harris, Paul Madero
  • Publication number: 20150337625
    Abstract: A shifting sleeve has differential piston areas so that applied pressure displaces the sleeve against spring bias, which preferably is a series of Belleville washer stacks associated with modular mandrel components, to obtain the desired opposing force to the movement initiated with pressure applied to differential piston areas. An indexing feature is located between the sleeve and the mandrel passage wall and on a predetermined number of cycles disables the Belleville washer stacks from biasing the sleeve in an opposed direction as when pressure is applied. At this time the pressure in the mandrel acting on the differential piston area simply shifts the sleeve to open a lateral port so that fracturing through the cement that was earlier placed with the port closed can take place.
    Type: Application
    Filed: August 5, 2015
    Publication date: November 26, 2015
    Inventors: Jason C. Mailand, Justin C. Kellner, James S. Sanchez, Paul Madero, Charles C. Johnson, Robert W. Putch
  • Patent number: 9016388
    Abstract: Methods for preparing a wellbore casing for stimulation operations comprise the steps of cementing a wellbore casing in a wellbore, the wellbore casing having a downhole tool comprising a valve and an apparatus for restricting fluid flow through the valve, such as a ball seat, disposed above the valve. Actuation of the valve opens the valve to establish fluid communication between the wellbore casing and the formation. A plug element is disposed on a seat of the ball seat and a casing pressure test is performed. The plug element then dissolves or disintegrates over time increasing fluid communication between the wellbore casing and the formation, thereby preparing the wellbore casing for stimulation operations without additional wellbore intervention after the casing pressure test. In certain embodiments, during or after dissolution of the plug element, clean-out of the bore of the valve is performed by the plug element.
    Type: Grant
    Filed: February 3, 2012
    Date of Patent: April 28, 2015
    Assignee: Baker Hughes Incorporated
    Inventors: Justin C. Kellner, Paul Madero, Charles C. Johnson
  • Patent number: 9004185
    Abstract: A plug drop tool, including a body defining a chamber, a plug initially housed in the chamber and a member disposed with the body. The member is actuatable for selectively enabling communication between the chamber and an annulus at least partially defined by the body. The plug is movable into the annulus when the communication is enabled.
    Type: Grant
    Filed: January 5, 2012
    Date of Patent: April 14, 2015
    Assignee: Baker Hughes Incorporated
    Inventors: Paul Madero, Clint E. Mickey, David A. Dolyniuk
  • Patent number: 8800661
    Abstract: A sliding sleeve device features a first sleeve that can be shifted with a dropped object on a seat and applied pressure to open a housing port. A second sleeve is in line with the first sleeve and be shifted to straddle the housing ports that we exposed when the opening sleeve was shifted initially. Snap rings or other locking devices can be used to hold the closing sleeve in the shifted position with the housing ports closed. The closing sleeve can also be shifted with a shifting tool that is run for example on coiled tubing. The opening sleeve can also optionally be shifted with a tool in an uphole direction to open the housing ports.
    Type: Grant
    Filed: January 6, 2012
    Date of Patent: August 12, 2014
    Assignee: Baker Hughes Incorporated
    Inventors: Paul Madero, James G. King, Jack D. Farmer
  • Publication number: 20140102703
    Abstract: A shifting sleeve has differential piston areas so that applied pressure displaces the sleeve against spring bias, which preferably is a series of Belleville washer stacks associated with modular mandrel components, to obtain the desired opposing force to the movement initiated with pressure applied to differential piston areas. An indexing feature is located between the sleeve and the mandrel passage wall and on a predetermined number of cycles disables the Belleville washer stacks from biasing the sleeve in an opposed direction as when pressure is applied. At this time the pressure in the mandrel acting on the differential piston area simply shifts the sleeve to open a lateral port so that fracturing through the cement that was earlier placed with the port closed can take place.
    Type: Application
    Filed: October 15, 2012
    Publication date: April 17, 2014
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Jason C. Mailand, Justin C. Kellner, James S. Sanchez, Paul Madero, Charles C. Johnson, Robert W. Putch
  • Publication number: 20130199800
    Abstract: Methods for preparing a wellbore casing for stimulation operations comprise the steps of cementing a wellbore casing in a wellbore, the wellbore casing having a downhole tool comprising a valve and an apparatus for restricting fluid flow through the valve, such as a ball seat, disposed above the valve. Actuation of the valve opens the valve to establish fluid communication between the wellbore casing and the formation. A plug element is disposed on a seat of the ball seat and a casing pressure test is performed. The plug element then dissolves or disintegrates over time increasing fluid communication between the wellbore casing and the formation, thereby preparing the wellbore casing for stimulation operations without additional wellbore intervention after the casing pressure test. In certain embodiments, during or after dissolution of the plug element, clean-out of the bore of the valve is performed by the plug element.
    Type: Application
    Filed: February 3, 2012
    Publication date: August 8, 2013
    Inventors: Justin C. Kellner, Paul MADERO, Charles C. JOHNSON
  • Publication number: 20130175053
    Abstract: A plug drop tool, including a body defining a chamber, a plug initially housed in the chamber and a member disposed with the body. The member is actuatable for selectively enabling communication between the chamber and an annulus at least partially defined by the body. The plug is movable into the annulus when the communication is enabled.
    Type: Application
    Filed: January 5, 2012
    Publication date: July 11, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Paul Madero, Clint E. Mickey, David A. Dolyniuk
  • Publication number: 20130175040
    Abstract: A sliding sleeve device features a first sleeve that can be shifted with a dropped object on a seat and applied pressure to open a housing port. A second sleeve is in line with the first sleeve and be shifted to straddle the housing ports that we exposed when the opening sleeve was shifted initially. Snap rings or other locking devices can be used to hold the closing sleeve in the shifted position with the housing ports closed. The closing sleeve can also be shifted with a shifting tool that is run for example on coiled tubing. The opening sleeve can also optionally be shifted with a tool in an uphole direction to open the housing ports.
    Type: Application
    Filed: January 6, 2012
    Publication date: July 11, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Paul Madero, James G. King, Jack D. Farmer
  • Publication number: 20110277585
    Abstract: A stroke-controlling device includes a first body having a first surface and a second body movably engaged with the first body having a second surface. A dimension between the first surface and the second surface is configured to engage a tool. And at least one dog is in operable communication with the first body and the second body to maintain the dimension at a first value when in a first position and to limit reduction of the dimension to a second value when in to a second position.
    Type: Application
    Filed: May 13, 2010
    Publication date: November 17, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Dennis E. Kroll, Paul Madero, Justin P. Vinson, Kevin William Clark
  • Patent number: 8037942
    Abstract: A resettable antiextrusion system including a backup ring, a ramp in operable communication with the backup ring, and a gauge ring attached to the ramp. A method for sealing a tubular.
    Type: Grant
    Filed: June 26, 2008
    Date of Patent: October 18, 2011
    Assignee: Baker Hughes Incorporated
    Inventors: Justin P. Vinson, Paul Madero
  • Patent number: 7891433
    Abstract: A resettable antiextrusion system including a backup ring, a ramp in operable communication with the backup ring, and a gauge ring attached to the ramp. A method for sealing a tubular.
    Type: Grant
    Filed: January 4, 2010
    Date of Patent: February 22, 2011
    Assignee: Baker Hughes Incorporated
    Inventors: Justin P. Vinson, Paul Madero
  • Publication number: 20100101804
    Abstract: A resettable antiextrusion system including a backup ring, a ramp in operable communication with the backup ring, and a gauge ring attached to the ramp. A method for sealing a tubular.
    Type: Application
    Filed: January 4, 2010
    Publication date: April 29, 2010
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: JUSTIN P. VINSON, PAUL MADERO
  • Publication number: 20090321065
    Abstract: A resettable antiextrusion system including a backup ring, a ramp in operable communication with the backup ring, and a gauge ring attached to the ramp. A method for sealing a tubular.
    Type: Application
    Filed: June 26, 2008
    Publication date: December 31, 2009
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: JUSTIN P. VINSON, PAUL MADERO
  • Patent number: RE46793
    Abstract: Methods for preparing a wellbore casing for stimulation operations comprise the steps of cementing a wellbore casing in a wellbore, the wellbore casing having a downhole tool comprising a valve and an apparatus for restricting fluid flow through the valve, such as a ball seat, disposed above the valve. Actuation of the valve opens the valve to establish fluid communication between the wellbore casing and the formation. A plug element is disposed on a seat of the ball seat and a casing pressure test is performed. The plug element then dissolves or disintegrates over time increasing fluid communication between the wellbore casing and the formation, thereby preparing the wellbore casing for stimulation operations without additional wellbore intervention after the casing pressure test. In certain embodiments, during or after dissolution of the plug element, clean-out of the bore of the valve is performed by the plug element.
    Type: Grant
    Filed: November 9, 2015
    Date of Patent: April 17, 2018
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventors: Justin C. Kellner, Paul Madero, Charles C. Johnson