Abstract: Reference standards that include known defects for use in nondestructive inspection are disclosed. In one example, the reference standard includes a metallic body, a another metallic body and a predetermined quantity of a contaminant material. The metallic bodies are diffusion bonded along a seamless interface. The predetermined quantity of a contaminant material has a predetermined composition positioned at a predetermined location proximate the seamless interface. Methods for manufacturing the reference standards are also disclosed. In one example, a method for manufacturing the reference standard includes positioning a predetermined quantity of a contaminant material having a predetermined composition between a bonding surface of a metallic body and another bonding surface of another metallic body. The two bonding surface are diffusion bonded to yield a bonded article (e.g., a reference standard).

Abstract: A method for heat treating an additively manufactured A205 aluminum alloy component (“AM205 component”) to produce a uniform grain distribution within the AM205 component is disclosed. The method includes solution aging the AM205 component at a first temperature for a first time period, wherein the first time period is less than five hours and overaging the AM205 component after the solution aging.

Abstract: A workpiece and associated method includes fabricating, employing an additive manufacturing process, a raw workpiece from aluminum alloy that includes silicon; heat-treating the raw workpiece to produce an intermediate workpiece, including subjecting the raw workpiece to a first temperature environment, wherein the first temperature environment agglomerates silicon particles disposed on a surface of the raw workpiece; cleaning the intermediate workpiece without removing the silicon particles agglomerated on the surface thereof; and applying a conversion coating onto the surface of the intermediate workpiece.

Abstract: An aluminum alloy including aluminum, about 6 to about 17.4 weight percent by weight magnesium, and at least one of chromium up to about 0.2 percent by weight, zirconium up to about 0.2 percent by weight and manganese up to about 0.3 percent by weight.

Abstract: An aluminum alloy including aluminum, about 2.5 to about 17.4 weight percent by weight magnesium, about 50 to about 3000 ppm calcium, and at least one of chromium up to about 0.2 percent by weight, zirconium up to about 0.2 percent by weight and manganese up to about 0.3 percent by weight.

Abstract: A method for processing a raw workpiece into a final workpiece is described, wherein the raw workpiece includes a metallic structure including silicon particles dispersed therein. The raw workpiece is fabricated employing an additive manufacturing process, in one embodiment. The method includes heat-treating the raw workpiece to produce an intermediate workpiece, wherein the heat-treating includes subjecting the raw workpiece to a first temperature environment for a time period to produce an intermediate workpiece to form agglomerated silicon particles, wherein the agglomerated silicon particles are disposed on a surface of the raw workpiece. The method further includes removing the agglomerated silicon particles that are disposed on the surface of the intermediate workpiece.

Abstract: A method for heat treating an additively manufactured A205 aluminum alloy component (“AM205 component”) to produce a uniform grain distribution within the AM205 component is disclosed. The method includes solution aging the AM205 component at a first temperature for a first time period, wherein the first time period is less than five hours and overaging the AM205 component after the solution aging.

Abstract: Provided is a method for modifying a metal alloy for use in additive manufacturing. The method includes providing a metal alloy; providing at least one grain refiner; forming a melt pool that includes the at least one metal alloy and the at least one grain refiner; and solidifying at least a portion the melt pool to form a modified alloy.

Abstract: An aluminum alloy including aluminum, about 6 to about 17.4 weight percent by weight magnesium, and at least one of chromium up to about 0.2 percent by weight, zirconium up to about 0.2 percent by weight and manganese up to about 0.3 percent by weight.

Abstract: An aluminum alloy including aluminum, about 2.5 to about 17.4 weight percent by weight magnesium, about 50 to about 3000 ppm calcium, and at least one of chromium up to about 0.2 percent by weight, zirconium up to about 0.2 percent by weight and manganese up to about 0.3 percent by weight.