Abstract: A seamless, embossed or cast substrate is formed using a seamless sleeve having a seamless surface relief formed thereon and configured to slide over an cylindrical base in an embossing or casting assembly. The substrate is a flat web, foil, or film of, for example, paper, polyester, polypropylene, metal or other elongated flat material. The surface relief can be applied through interfering ablation, non-interfering ablation, ink jet printing, or other techniques wherein a seamless surface relief is formed onto the seamless sleeve. A method of making a seamless, embossed or cast substrate includes expanding a diameter of a seamless sleeve having a seamless surface relief formed thereon, sliding the expanded seamless sleeve onto a cylindrical base, allowing the diameter of the seamless sleeve to contract around the cylindrical base, and conveying a substrate through the embossing or casting assembly and embossing or casting the seamless surface relief into the substrate.

Abstract: A seamless, embossed or cast substrate is formed using a seamless sleeve having a seamless surface relief formed thereon and configured to slide over an cylindrical base in an embossing or casting assembly. The substrate is a flat web, foil, or film of, for example, paper, polyester, polypropylene, metal or other elongated flat material. The surface relief can be applied through interfering ablation, non-interfering ablation, ink jet printing, or other techniques wherein a seamless surface relief is formed onto the seamless sleeve. A method of making a seamless, embossed or cast substrate includes expanding a diameter of a seamless sleeve having a seamless surface relief formed thereon, sliding the expanded seamless sleeve onto a cylindrical base, allowing the diameter of the seamless sleeve to contract around the cylindrical base, and conveying a substrate through the embossing or casting assembly and embossing or casting the seamless surface relief into the substrate.

Abstract: A double layer capacitor (DLC) containing at least one double layer capacitor cell is provided. Each double layer capacitor cell contains two current collectors, each containing a metallized carrier film with upper and lower planar surfaces, two thin electrode layers in direct contact with the lower and upper planar surfaces of the metallized carrier films of the first and second current collectors, and a polymer electrolyte layer in direct contact with the first and the second thin electrode layers. The polymer electrolyte is applied as a liquid which impregnates and encases the electrode layers and then solidified to form the electrolyte layer. The resulting DLC is preferably no thicker than about 20 microns, and may be as thin as 5 microns. Methods of producing a DLC and for forming a cross-linked electrolyte are also provided.

Abstract: Thin, flexible antenna arrangements for use in communication devices, such as mobile communications devices, and methods of making and using the antenna arrangements are provided. The methods used to make the antenna arrangements are print-based and provide a simplified procedure, with a reduced number of process steps, the use of fewer materials and the production of less material waste than conventional methods based on etching and die cutting.

Abstract: A seamless, embossed or cast substrate is formed using a seamless sleeve having a seamless surface relief formed thereon and configured to slide over an cylindrical base in an embossing or casting assembly. The substrate is a flat web, foil, or film of, for example, paper, polyester, polypropylene, metal or other elongated flat material. The surface relief can be applied through interfering ablation, non-interfering ablation, ink jet printing, or other techniques wherein a seamless surface relief is formed onto the seamless sleeve. A method of making a seamless, embossed or cast substrate includes expanding a diameter of a seamless sleeve having a seamless surface relief formed thereon, sliding the expanded seamless sleeve onto a cylindrical base, allowing the diameter of the seamless sleeve to contract around the cylindrical base, and conveying a substrate through the embossing or casting assembly and embossing or casting the seamless surface relief into the substrate.

Abstract: A double layer capacitor (DLC) containing at least one double layer capacitor cell is provided. Each double layer capacitor cell contains two current collectors, each containing a metallized carrier film with upper and lower planar surfaces, two thin electrode layers in direct contact with the lower and upper planar surfaces of the metallized carrier films of the first and second current collectors, and a polymer electrolyte layer in direct contact with the first and the second thin electrode layers. The polymer electrolyte is applied as a liquid which impregnates and encases the electrode layers and then solidified to form the electrolyte layer. The resulting DLC is preferably no thicker than about 20 microns, and may be as thin as 5 microns. Methods of producing a DLC and for forming a cross-linked electrolyte are also provided.