Abstract: An apparatus for assembling a brake monitor upon a brake actuator, wherein the brake monitor includes an annular push rod sleeve having a first sensor element, preferably a magnet, and a second sensor element fixed relative to the brake actuator housing. The installation apparatus includes a push rod sleeve adjustment member which supports the push rod sleeve and movable by a servomotor, a programmable logic controller (PLC), preferably including an analog card, operably connected to the second sensor element including a power supply having a predetermined voltage. The PLC controls the servomotor to adjust the axial position of the push rod sleeve on the push rod until the second sensor element senses a predetermined voltage, and the apparatus then fixes the push rod sleeve on the push rod. The installation apparatus also locates an annular sensor sleeve within the brake actuator housing and disposes the push rod through the sensor sleeve and aligns the components of the housing, push rod, return spring, etc.

Abstract: A vehicle brake monitor for a brake actuator including a housing, a reciprocal push rod extending through an opening in the housing and a stone shield mounted in the housing opening. An annular sleeve surrounds the push rod which is integrally formed of plastic including opposed sleeve portions which are generally semicircular in cross-section and a longitudinal integral flexible hinge portion interconnecting the adjacent sides of the sleeve portions, such that the annular sleeve may be received on the push rod, and an adjustable connector element interconnecting the opposed sides of the sleeve portions. The sleeve includes an elongated magnet, preferably a ceramic magnet having face portions which are magnetized with adjacent north and south poles and the stone shield includes a Hall-effect sensor which senses the location of the sleeve as the push rod reciprocates through the stone shield.

Abstract: An apparatus for assembling a brake monitor upon a brake actuator, wherein the brake monitor includes an annular push rod sleeve having a first sensor element, preferably a magnet, and a second sensor element fixed relative to the brake actuator housing. The installation apparatus includes a push rod sleeve adjustment member which supports the push rod sleeve and movable by a servomotor, a programmable logic controller (PLC), preferably including an analog card, operably connected to the second sensor element including a power supply having a predetermined voltage. The PLC controls the servomotor to adjust the axial position of the push rod sleeve on the push rod until the second sensor element senses a predetermined voltage, and the apparatus then fixes the push rod sleeve on the push rod. The installation apparatus also locates an annular sensor sleeve within the brake actuator housing and disposes the push rod through the sensor sleeve and aligns the components of the housing, push rod, return spring, etc.

Abstract: A vehicle brake monitor for a brake actuator including a housing, a reciprocal push rod extending through an opening in the housing and a stone shield mounted in the housing opening. An annular sleeve surrounds the push rod which is integrally formed of plastic including opposed sleeve portions which are generally semicircular in cross-section and a longitudinal integral flexible hinge portion interconnecting the adjacent sides of the sleeve portions, such that the annular sleeve may be received on the push rod, and an adjustable connector element interconnecting the opposed sides of the sleeve portions. The sleeve includes an elongated magnet, preferably a ceramic magnet having face portions which are magnetized with adjacent north and south poles and the stone shield includes a Hall-effect sensor which senses the location of the sleeve as the push rod reciprocates through the stone shield.

Abstract: A vehicle brake monitor for a brake actuator including a housing, a reciprocal push rod extending through an opening in the housing and a stone shield mounted in the housing opening. An annular sleeve surrounds the push rod which is integrally formed of plastic including opposed sleeve portions which are generally semicircular in cross-section and a longitudinal integral flexible hinge portion interconnecting the adjacent sides of the sleeve portions, such that the annular sleeve may be received on the push rod, and an adjustable connector element interconnecting the opposed sides of the sleeve portions. The sleeve includes an elongated magnet, preferably a ceramic magnet having face portions which are magnetized with adjacent north and south poles and the stone shield includes a Hall-effect sensor which senses the location of the sleeve as the push rod reciprocates through the stone shield.

Abstract: A vehicle brake monitor for a brake actuator including a housing, a reciprocal push rod extending through an opening in the housing and a stone shield mounted in the housing opening. An annular sleeve surrounds the push rod which is integrally formed of plastic including opposed sleeve portions which are generally semicircular in cross-section and a longitudinal integral flexible hinge portion interconnecting the adjacent sides of the sleeve portions, such that the annular sleeve may be received on the push rod, and an adjustable connector element interconnecting the opposed sides of the sleeve portions. The sleeve includes an elongated magnet, preferably a ceramic magnet having face portions which are magnetized with adjacent north and south poles and the stone shield includes a Hall-effect sensor which senses the location of the sleeve as the push rod reciprocates through the stone shield.