Patents by Inventor Paul Scullin

Paul Scullin has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11908668
    Abstract: An apparatus for obtaining ion energy distribution, IED, measurements in a plasma processing system, in one example, comprising a substrate for placement in the plasma processing system and exposed to the plasma, an ion energy analyser disposed in the substrate for measuring the ion energy distribution at the substrate surface during plasma processing, the analyser comprising a first conductive grid, a second conductive grid, a third conductive grid, a fourth conductive grid, and a collection electrode, each grid separated by an insulation layer, a battery power supply and control circuitry, integrated in the substrate, for supplying and controlling voltage to each of the grids and the collector of the ion energy analyser; wherein at least one insulation layer includes a peripheral portion which is of reduced thickness with respect to the remaining portion of the insulation layer.
    Type: Grant
    Filed: September 6, 2021
    Date of Patent: February 20, 2024
    Assignee: IMPEDANS LTD
    Inventors: Paul Scullin, James Doyle, JJ Lennon, David Gahan, Tigran Poghosyan
  • Publication number: 20230305045
    Abstract: A system for non-invasive sensing of radio-frequency current spectra. In one example, the system comprises a plasma processing chamber, a plasma generator, and a shunt connector having a resistor therein. In one example, the shunt connector is attached across an opening in a ground-return path between the chamber and the generator.
    Type: Application
    Filed: March 14, 2023
    Publication date: September 28, 2023
    Inventors: David GAHAN, Paul SCULLIN
  • Publication number: 20230143487
    Abstract: Methods of operating an apparatus to obtain ion energy distribution measurements in a plasma processing system are described.
    Type: Application
    Filed: September 20, 2022
    Publication date: May 11, 2023
    Inventors: David GAHAN, JJ LENNON, Paul SCULLIN, James DOYLE
  • Publication number: 20220404785
    Abstract: A matching unit controller working in combination with a matching unit for a plasma processing machine is described. In one example, the controller has a master controller application and acts as a local master in the matching unit. In one example, the controller gathers data from the input and output sensors and feeds the data to an intelligent algorithm. In one example, the output from the algorithm is used to set the matching unit capacitor positions. In one example, the controller also has a slave controller application to communicate with a master controller of the plasma processing machine.
    Type: Application
    Filed: May 23, 2022
    Publication date: December 22, 2022
    Inventors: David GAHAN, JJ LENNON, Ian OLIVIERI, Paul SCULLIN, Peter DALY
  • Publication number: 20220196558
    Abstract: A sensing device for monitoring electromagnetic radiation emanating from a plasma processing system. The sensing device may, for example, comprise at least two of a first probe for detecting a time varying RF electric field, a second probe for detecting a time varying RF magnetic field, and an optical probe for detecting the modulated light emission. The sensing device may, for example, further comprise a signal processing unit configured to receive a signal from each probe and to monitor the electromagnetic radiation with respect to only a single frequency of each signal.
    Type: Application
    Filed: December 17, 2021
    Publication date: June 23, 2022
    Inventors: Michael HOPKINS, Paul SCULLIN, JJ LENNON, Thomas GILMORE
  • Publication number: 20220157581
    Abstract: An apparatus for obtaining ion energy distribution, IED, measurements in a plasma processing system, in one example, comprising a substrate for placement in the plasma processing system and exposed to the plasma, an ion energy analyser disposed in the substrate for measuring the ion energy distribution at the substrate surface during plasma processing, the analyser comprising a first conductive grid, a second conductive grid, a third conductive grid, a fourth conductive grid and a collection electrode, each grid separated by an insulation layer, a battery power supply and control circuitry, integrated in the substrate, for supplying and controlling voltage to each of the grids and the collector of the ion energy analyser; and a high voltage generating circuit.
    Type: Application
    Filed: January 31, 2022
    Publication date: May 19, 2022
    Inventors: Paul SCULLIN, James DOYLE, JJ LENNON, David GAHAN, Tigran POGHOSYAN
  • Publication number: 20220076933
    Abstract: An apparatus for obtaining ion energy distribution, TED, measurements in a plasma processing system, in one example, comprising a substrate for placement in the plasma processing system and exposed to the plasma, an ion energy analyser disposed in the substrate for measuring the ion energy distribution at the substrate surface during plasma processing, the analyser comprising a first conductive grid, a second conductive grid, a third conductive grid, a fourth conductive grid, and a collection electrode, each grid separated by an insulation layer, a battery power supply and control circuitry, integrated in the substrate, for supplying and controlling voltage to each of the grids and the collector of the ion energy analyser; wherein at least one insulation layer includes a peripheral portion which is of reduced thickness with respect to the remaining portion of the insulation layer.
    Type: Application
    Filed: September 6, 2021
    Publication date: March 10, 2022
    Inventors: Paul SCULLIN, James DOYLE, JJ LENNON, David GAHAN, Tigran POGHOSYAN
  • Patent number: 9263236
    Abstract: A system for monitoring a condition in an enclosed plasma processing space (102). The system comprises a sensor (338), arranged to be provided within the enclosed plasma processing space, for sensing a condition in the enclosed plasma processing space and a modulation circuit (342), connected to the sensor, and arranged to modulate an output of the sensor to provide a modulated signal. The system further comprises a first transmission line coupler (330) arranged to be disposed within the enclosed plasma processing space. The first transmission line coupler (546) is connected to the modulation circuit and is arranged to couple the modulated signal to a transmission line, which is arranged to deliver energy into the enclosed plasma space.
    Type: Grant
    Filed: April 21, 2011
    Date of Patent: February 16, 2016
    Assignee: IMPEDANS LTD
    Inventors: Paul Scullin, David Gahan, Donal O'Sullivan
  • Publication number: 20150276833
    Abstract: Samples representing signals and noise from a plasma system across a frequency range are collected. A first complex frequency-domain signal component is identified from a sample corresponding to a frequency value F at which a local maximum signal is found. This first component is phase-adjusted by a variable angle ? to a predetermined phase angle ?, and stored. A further complex component is identified corresponding to a frequency F(N) representing an Nth order harmonic of F. This further component is phase-adjusted by an angle NĂ—?, and stored. The procedure is repeated to build up sets of phase-adjusted first and further components, with ? chosen in each iteration for the first component to give a constant phase angle ?, and within any iteration the value of ? used for the first component is employed in the adjustment of the further component. The aggregated, phase-adjusted components exhibit increased signal-to-noise.
    Type: Application
    Filed: July 24, 2013
    Publication date: October 1, 2015
    Inventors: Paul Scullin, Michael Hopkins
  • Publication number: 20130056155
    Abstract: A system for monitoring a condition in an enclosed plasma processing space (102). The system comprises a sensor (338), arranged to be provided within the enclosed plasma processing space, for sensing a condition in the enclosed plasma processing space and a modulation circuit (342), connected to the sensor, and arranged to modulate an output of the sensor to provide a modulated signal. The system further comprises a first transmission line coupler (330) arranged to be disposed within the enclosed plasma processing space. The first transmission line coupler (546) is connected to the modulation circuit and is arranged to couple the modulated signal to a transmission line, which is arranged to deliver energy into the enclosed plasma space.
    Type: Application
    Filed: April 21, 2011
    Publication date: March 7, 2013
    Applicant: IMPEDANS LTD
    Inventors: Paul Scullin, David Gahan, Donal O'Sullivan
  • Publication number: 20120232817
    Abstract: A method of measuring ion current between a plasma and an electrode in communication with the plasma is disclosed. A time-varying voltage at the electrode and a time- varying current through the electrode are measured. The method comprise recording, for each of a plurality of voltage values, v?, a plurality, n, of current values I(v?); and obtaining from the current and voltage values a value of the ion current. The electrode is insulated from the plasma by an insulating layer, so that the current values lack a DC component.
    Type: Application
    Filed: September 17, 2010
    Publication date: September 13, 2012
    Inventors: Donal O'Sullivan, Paul Scullin
  • Publication number: 20050212450
    Abstract: A method for detecting electrical arcing in a plasma process powered by an AC source comprises the steps of sampling at least one Fourier component of the AC source waveform distorted by the non-linear response of the plasma, determining when a change in amplitude of the component, irrespective of the direction of the change, exceeds any one of a plurality of different threshold levels, and determining the duration that each such threshold is exceeded. Each threshold is a predetermined fraction of a running average of the amplitude of the component.
    Type: Application
    Filed: February 1, 2005
    Publication date: September 29, 2005
    Inventors: Francisco Martinez, Paul Scullin, Justin Lawler, John Scanlan