Abstract: An optical wavelength division multiplexer and de-multiplexer device, and a method of aligning components thereof. The device includes a base plate and a series of free-space optical components including collimators, narrow band filters, and reflective mirrors mounted to the base plate. The free-space light beam is reflected off of each narrow band filter in a serial manner, whereby narrow bands of light matching the filter are focused into output optical fibers. Each component may be individually adjusted and fixed to the base plate by computer-controlled robotics, a pair of rotating servo tables, a light detector and a wavelength detector, to achieve accurate optical alignment and provide compensation among the components. Special mounting components including convex pedestals, ring support structures, concave mounting plates, and mounting blocks with through-holes are used to fix the position and angle of the various optical components.

Abstract: An optical wavelength division multiplexer and de-multiplexer, for single or multi-mode fiber optic communications, includes a base plate that serves as a miniature optical bench, and a series of free-space optical components including collimators, narrow band filters, and highly efficient reflective mirrors mounted to the base plate. The free-space light beam is reflected off of each narrow band filter in a serial manner, whereby narrow bands of light matching the filter are focused into output optical fibers. Each component may be individually adjusted by computer-controlled robotics to achieve accurate optical alignment and provide compensation among the components. The angle of incidence of the light signals at the filters is kept below 10 degrees for DWDM applications, and below about 14 degrees for CWDM applications to minimize polarization dispersion loss. A simplified sealing system provides robust protection from environmental hazards, while further reducing costs and improving manufacturing yields.