Patents by Inventor Paul V. Cavallaro

Paul V. Cavallaro has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11920654
    Abstract: A soft-to-hard goods connector is provided which includes an elastomeric bladder having a preform layer and an outer textile layer enclosing the preform layer. The outer textile layer has at least one skin extension layer extending beyond a periphery of the elastomeric bladder. The skin extension layer has a chord attached at a distal end with the chord being perpendicular to the skin extension layer. The connector includes a host rigid structure with a receiving component. The receiving component has a mounting track with the chord mounted in the mounting track. The receiving component permits the chord to rotate about a longitudinal axis of the chord with a limited range of motion.
    Type: Grant
    Filed: May 6, 2021
    Date of Patent: March 5, 2024
    Inventors: Paul V Cavallaro, Michael P Smith, Megan A Matson, Christine C Schleicher
  • Patent number: 11827315
    Abstract: A sensor platform is provided with a rigid hull having a planar shape having a bow, stern, a port and a starboard side. The platform includes an inflatable perimeter tube having sides extending along a perimeter of the hull. A tow connection is at the bow and rigid control surfaces are at the stern. A planar sensor array is disposed within the platform. The planar sensor array includes inflatable sensor panels attached to the port and a starboard side of the perimeter tube. Each of the inflatable sensor panels has a plurality of sensors embedded with electrical conductors for power and data transfer. A manifold disposed within the platform operationally connects to the inflatable perimeter tube and the inflatable sensor panels. An electrical controller disposed within the platform connects to the sensors and the manifold.
    Type: Grant
    Filed: August 5, 2021
    Date of Patent: November 28, 2023
    Inventors: Paul V Cavallaro, Michael P Smith, Nicholas A Valm
  • Publication number: 20210244123
    Abstract: A helmet for protecting the head of a user. The helmet includes an outer shell, an inner shell having padding that contacts the head and a cavity formed between the inner and the outer shells, wherein the cavity is filled with a fluid such as air. The helmet also includes a plurality of resilient strands located in the cavity and affixed between the outer and inner shells, wherein an impact force on the outer shell causes the head to impact the padding with a reaction force that compresses the cavity. Compression of the cavity pushes fluid through the strands to increase fluid friction and alter a velocity of the fluid. This decreases the energy of impact and consequently reduces an amount of force transferred to the head thereby protecting the head from normal and shear force.
    Type: Application
    Filed: April 26, 2021
    Publication date: August 12, 2021
    Inventors: Ali M. Sadegh, Peyman Honarmandi, Paul V. Cavallaro
  • Patent number: 11019871
    Abstract: A helmet for protecting the head of a user. The helmet includes an outer shell, an inner shell having padding that contacts the head and a cavity formed between the inner and the outer shells, wherein the cavity is filled with a fluid such as air. The helmet also includes a plurality of resilient strands located in the cavity and affixed between the outer and inner shells, wherein an impact force on the outer shell causes the head to impact the padding with a reaction force that compresses the cavity. Compression of the cavity pushes fluid through the strands to increase fluid friction and alter a velocity of the fluid. This decreases the energy of impact and consequently reduces an amount of force transferred to the head thereby protecting the head from normal and shear force.
    Type: Grant
    Filed: July 28, 2017
    Date of Patent: June 1, 2021
    Inventors: Ali M. Sadegh, Peyman Honarmandi, Paul V. Cavallaro
  • Patent number: 10702439
    Abstract: A soft transfer case for contaminated material is provided. The transfer case includes a film-laminated, woven textile exterior layer as a pouch. The cylinder is capable of being clamped at each end of the cylinder. An open end elastomeric bladder for containing the contaminated material is contained by the exterior layer. The bladder includes a seam to seal the open end with the material contained therein. Upon pressurization of the bladder, the exterior layer expands and a restraining force is generated between the textile layer and the clamps. A variant of the soft transfer case provides soft end terminations formed by fold-over regions at fold lines in the exterior layer. The exterior layer is fitted with matching locking straps affixed along a longitudinal exterior. The locking straps mechanically lock together. Lifting handles are also affixed to the exterior strength layer to ease transport of the transfer case.
    Type: Grant
    Filed: April 11, 2019
    Date of Patent: July 7, 2020
    Inventors: Paul V Cavallaro, Andrew W Hulton, Gregory J Gudejko, Dustin T Green, Fred W. A. H. Geurts, Michael G. Hainsworth, Thomas W Kloehn, Lucienne R Simone
  • Patent number: 10301073
    Abstract: A soft transfer case for biological and chemical material is provided. The transfer case includes a film-laminated, woven textile exterior layer as a pouch resembling an open cylinder. The cylinder is capable of being clamped at each end of the cylinder. A pouch shaped and single open end elastomeric bladder capable of containing biological and chemical material can be contained by the exterior layer. The bladder requires only one seam which is used to permanently seal the open end with the material contained therein. Upon pressurization of the bladder, the exterior layer expands and a restraining force is generated between the textile layer and the clamps.
    Type: Grant
    Filed: August 28, 2017
    Date of Patent: May 28, 2019
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Paul V Cavallaro, Andrew W Hulton, Gregory J Gudejko, Dustin T Green
  • Publication number: 20190029352
    Abstract: A helmet for protecting the head of a user. The helmet includes an outer shell, an inner shell having padding that contacts the head and a cavity formed between the inner and the outer shells, wherein the cavity is filled with a fluid such as air. The helmet also includes a plurality of resilient strands located in the cavity and affixed between the outer and inner shells, wherein an impact force on the outer shell causes the head to impact the padding with a reaction force that compresses the cavity. Compression of the cavity pushes fluid through the strands to increase fluid friction and alter a velocity of the fluid. This decreases the energy of impact and consequently reduces an amount of force transferred to the head thereby protecting the head from normal and shear force.
    Type: Application
    Filed: July 28, 2017
    Publication date: January 31, 2019
    Inventors: Ali M. Sadegh, Peyman Honarmandi, Paul V. Cavallaro
  • Patent number: 9708035
    Abstract: A launch and recovery system for a towed body is provided in which uninflated air beams extrude from winches where the beams enter a deployment frame and are inflated. Sealing rollers near the winches seal the air beams when the desired length of the air beams is inflated. To deploy the towed body, a positioning cart moves along the inflated air beams from an end of a deployment frame. A translating arch moves from the forward to the aft end of the positioning cart on the rails to where the tow body is released from the capture boom and swing support. The positioning cart can retract back into the deployment frame when not in use.
    Type: Grant
    Filed: September 22, 2016
    Date of Patent: July 18, 2017
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Kurt M Czepizak, Ryan F Galego, Eric H Kirchoff, Joseph M Muhitch, Paul V Cavallaro, Andrew W Hulton
  • Patent number: 9517614
    Abstract: A method of manufacturing a delamination and crack prevention layer (DCPL) is provided for use in laminated sandwich panels. The DCPL is formed by using a continuous rolling process and by cutting finger profiles. Each finger forms a beam extending outward at a desired angle from a DCPL plane. The upper and lower DCPL planes are aligned to provide a uniform distribution of fingers along a length of the DCPL. Face sheets are bonded to the outer DCPL planes. Foam infusers add foam between the DCPL planes and among the fingers. The foam is rigidified (cured) during a continuous roll-form process. The DCPL prevents propagation of delamination between adjacent face sheets and core layers as well as arresting cracks in the core layers.
    Type: Grant
    Filed: November 21, 2014
    Date of Patent: December 13, 2016
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventor: Paul V Cavallaro
  • Patent number: 9429485
    Abstract: A bolt shear force sensor for in-service monitoring is provided in which the sensor includes a deformable ring with channel-like cross-sections and a wire egress hole. The ring surrounds a bolt or fastener to be tested. The channel-like cross sections face exterior to a center of the ring. Strain sensing elements are mounted within the channel cross-sections as an outer circumference of the ring. The sensing elements capture hoop strain from surrounding plates of the operating system which holds the fastener. A signal conditioner operationally connected via wire conductors is used to convert strain sensing signals from the sensing elements to strain output. The strain outputs are then used in conjunction with a calibration curve of shear force versus strain to determine the magnitudes and directions of the resultant shear forces.
    Type: Grant
    Filed: March 12, 2015
    Date of Patent: August 30, 2016
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventor: Paul V. Cavallaro
  • Patent number: 9340262
    Abstract: An inflatable launch and recovery system for a towed body is provided. The system is containerized for ease of transport. A container houses a tow body, tow cable, a winch, winch controls, an inflatable ramp, deployment and retrieval equipment, power junctions and air line connections. Inflatable arch shaped tubes and spacer fabric form the ramp structure from which the tow body can be launched and recovered. The ramp can be ballasted to provide hydrodynamic stability and to provide sufficient system depth to accommodate retrieval of towed bodies operating below a liquid medium surface. Additional control can be achieved using inflatable or rigid fin elements or downward lifting surfaces. A rigid clamping fixture connects the ramp structure to the vessel. A snubber element dampens vibrations and transient tow loads.
    Type: Grant
    Filed: July 31, 2014
    Date of Patent: May 17, 2016
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Scott D Boyd, Paul V Cavallaro, Alyssa A Cosmo, Donald E Cressman, Robert F Cutler, III, Kurt M Czepizak, Richard E Dooley, Ryan F Galego, Michael J Kroger, Geoffrey R Moss, Joseph M Muhitch, David B Segala, Michael E Werbicki
  • Patent number: 8877109
    Abstract: Crimp-imbalanced fabric systems are accomplished by varying the levels of yarn crimp within a single fabric layer and across layers of a multi-layer fabric system. The method includes developing a crimp in the yarn (utilized for producing a fabric layer) by optionally pulling the yarn through a solution that substantially coats the yarn. The optionally removable coating has a thickness that ensures a proper amount of crimp in the yarn. The tension in the yarn is controlled; the yarn is weaved; and a crimp is applied in the yarn. Once the crimp is applied, families of the crimped yarn are utilized as a single layer or multiple layer system to increase performance attributes including enhanced energy absorption.
    Type: Grant
    Filed: March 30, 2011
    Date of Patent: November 4, 2014
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventor: Paul V. Cavallaro
  • Patent number: 8701255
    Abstract: Crimp-imbalanced protective fabric is accomplished by varying the levels of yarn crimp within and across a layer or layers of a multi-layer fabric armor system. The method includes developing a crimp in the yarn (utilized for producing a fiber layer) by pulling the yarn through a solution that substantially coats the yarn. The removable coating has a thickness that ensures a proper amount of crimp in the yarn. The tension in the yarn is controlled; the yarn is weaved; and a crimp is applied in the yarn. Once the crimp is applied, families of the crimped yarn are utilized as a layer or layered to produce a soft armor form.
    Type: Grant
    Filed: July 30, 2013
    Date of Patent: April 22, 2014
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventor: Paul V. Cavallaro
  • Patent number: 8689414
    Abstract: Crimp-imbalanced protective fabric is accomplished by varying the levels of yarn crimp within and across a layer or layers of a multi-layer fabric armor system. The method includes developing a crimp in the yarn (utilized for producing a fiber layer) by pulling the yarn through a solution that substantially coats the yarn. The removable coating has a thickness that ensures a proper amount of crimp in the yarn. The tension in the yarn is controlled; the yarn is weaved; and a crimp is applied in the yarn. Once the crimp is applied, families of the crimped yarn are utilized as a layer or layered to produce a soft armor form.
    Type: Grant
    Filed: July 30, 2013
    Date of Patent: April 8, 2014
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventor: Paul V. Cavallaro
  • Patent number: 8555472
    Abstract: Crimp-imbalanced protective fabric is accomplished by varying the levels of yarn crimp within and across a layer or layers of a multi-layer fabric armor system. The method includes developing a crimp in the yarn (utilized for producing a fiber layer) by pulling the yarn through a solution that substantially coats the yarn. The removable coating has a thickness that ensures a proper amount of crimp in the yarn. The tension in the yarn is controlled; the yarn is weaved; and a crimp is applied in the yarn. Once the crimp is applied, families of the crimped yarn are utilized as a layer or layered to produce a soft armor form.
    Type: Grant
    Filed: March 4, 2009
    Date of Patent: October 15, 2013
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventor: Paul V. Cavallaro
  • Publication number: 20120174358
    Abstract: Crimp-imbalanced protective fabric is accomplished by varying the levels of yarn crimp within and across a layer or layers of a multi-layer fabric armor system. The method includes developing a crimp in the yarn (utilized for producing a fiber layer) by pulling the yarn through a solution that substantially coats the yarn. The removable coating has a thickness that ensures a proper amount of crimp in the yarn. The tension in the yarn is controlled; the yarn is weaved; and a crimp is applied in the yarn. Once the crimp is applied, families of the crimped yarn are utilized as a layer or layered to produce a soft armor form.
    Type: Application
    Filed: March 4, 2009
    Publication date: July 12, 2012
    Inventor: Paul V. Cavallaro
  • Patent number: 8087371
    Abstract: A deployable and inflatable/deflatable fendering apparatus capable of providing protection for watercrafts and docks. The apparatus has an inflatable cylindrical body, an outer collar body, and a water reservoir with an inflating and deflating means. The collar body circumferentially surrounds the cylindrical body, and is made of abrasion resistant materials and protects the cylindrical body from punctures, tearing and abuse. The collar body may be inflatable or filled with foam-like material. The reservoir comprises a one-way valve, a series of ballasts and is attached to the cylindrical body and is expandable to provide stabilization of the fendering apparatus. The fendering apparatus can be deflated for storage.
    Type: Grant
    Filed: September 25, 2009
    Date of Patent: January 3, 2012
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Ali M. Sadegh, Paul V. Cavallaro, Claudia J. Quigley
  • Patent number: 8082802
    Abstract: A testing apparatus is disclosed that includes a turntable, an upper scissor jack assembly and a lower scissor jack assembly positioned in parallel planes, about a longitudinal axis and affixed to a base. The apparatus is powered by at least three motors with supporting controllers. The lower assembly is affixed to the base mechanically via the turntable which allows the lower assembly to rotate with respect to the upper assembly. There are two loading plates attached to the hinges of each scissor jack. The test specimen is secured by the loading plate. Each scissor jack operates by a screw-gear powered by one of the motors. Upon energizing a stepper motor; the screw-gear positions a scissor jack to apply a tension or compression on the specimen. While subjected to tension or compression, the lower jack assembly can be rotated with respect to the upper assembly for in-plane shear loading.
    Type: Grant
    Filed: September 25, 2009
    Date of Patent: December 27, 2011
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Ali M. Sadegh, Paul V. Cavallaro, Claudia J. Quigley
  • Patent number: 7204160
    Abstract: A testing apparatus having four-bar linkages pivotable to sleeves on opposite vertices with the sleeves of each vertex rotationally attached to each other. Links of each linkage are pivotally attached to loading plate assemblies securing a test specimen. During loading, the assemblies move toward or away from each other; thereby, applying compression or tension to the specimen. A pressure system fluidly impacts opposite faces of a piston of the assembly such that one of the faces is pressurized and impacts arms of the assembly for a sliding motion to move toward or away from the longitudinal axis of the apparatus thereby, applying a compression or tensile load on the specimen or augmenting the loads applied by the movement of the loading plate assemblies. The pressure system includes a controller connected to a reservoir, a pressurized source, a plurality of shutoff valves and pressure-adjustable check valves.
    Type: Grant
    Filed: March 30, 2006
    Date of Patent: April 17, 2007
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Ali M. Sadegh, Paul V. Cavallaro, Claudia J. Quigley
  • Patent number: 7150200
    Abstract: A miniature axisymmetric streamline tensile (MAST) specimen having improved axisymmetric surface profile design and surface stress concentration factor (SSCF) improvements, i.e., close to unity is described. The MAST specimen also has improved variable curvature transition fillets, miniaturized profile dimension and shoulder region features used in conjunction with the collet loading method. An axisymmetric, rather than flat, design is preferred since no stress gradients exist in the hoop direction, i.e., circumferential direction, of the specimen. The MAST specimen is designed to permit various loading options. The MAST specimen 10 may be used for testing any suitable material including, but not limited to, metals, plastics and ceramics.
    Type: Grant
    Filed: April 1, 2004
    Date of Patent: December 19, 2006
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventor: Paul V. Cavallaro