Abstract: A fuel supply system includes a fuel supply line, a fuel filter, a filter bypass line, a first differential pressure sensor, a second differential pressure sensor, and a filter bypass valve. The fuel filter is disposed in series in the fuel supply line to remove particulate from the fuel. The filter bypass line has a fuel inlet upstream of the fuel filter, and an outlet that is downstream of the fuel filter. The first differential pressure sensor continuously senses differential pressure across the fuel filter, and the second differential pressure sensor selectively senses differential pressure across the fuel filter. The filter bypass valve is movable between a first non-bypassing position and a second bypassing position and controls whether only the first differential pressure sensor or both the first and second differential pressure sensors sense the differential pressure across the fuel filter.

Abstract: A gas turbine engine fuel supply system includes a primary gear pump, a secondary gear pump, and a pump bypass valve. The primary gear pump always actively delivers fuel to the downstream fuel system, and is sized to supply 100% of the burn flow needed at a select low demand condition. The secondary gear pump is sized to make up the remainder of the flow at high demand conditions, and actively delivers fuel to the downstream fuel system only during those conditions. To supply discharge fuel pressures in excess of gear pump capability, a supercharger pump is disposed upstream of the primary and secondary gear pumps. The pump bypass valve is configured to regulate fuel pressure at the primary gear pump outlet to one of a plurality of preset differential pressures above one of a plurality of fuel load pressures and prevents reverse pressurization of the gear pumps.

Abstract: A gas turbine engine fuel supply system includes a primary gear pump and a secondary gear pump. The primary gear pump always actively delivers fuel to the downstream fuel system, and is sized to supply 100% of the burn flow needed at a select low demand condition. The secondary gear pump is sized to make up the remainder of the flow at high demand conditions, and actively delivers fuel to the downstream fuel system only during those conditions. To supply discharge fuel pressures in excess of gear pump capability, a supercharger pump is disposed upstream of the primary and secondary gear pumps. The supercharger pump is preferably activated only during high demand conditions as an additional energy conservation measure.

Abstract: A system provides “fail fixed” functionality and allows a user to manually manipulate fuel flow to a gas turbine engine in the unlikely event the primary control means is unavailable. The fuel metering unit includes a fuel metering valve, a flow increase valve, and a flow decrease valve. The flow increase valve and flow decrease valves are both in fluid communication with the fuel metering valve and are each adapted to selectively receive fuel flow commands from a primary fuel flow command source and from a secondary fuel flow command source. The flow increase and decrease valves are responsive to the fuel flow commands to selectively control the position of the fuel metering valve.

Abstract: A fuel control system (100) for supplying metered fuel flow to a gas turbine engine is disclosed that includes a variable delivery fuel pump (116) for outputting a fuel flow that includes a burn fuel flow for the gas turbine engine and a surplus fuel flow recirculated back to an inlet (124) of the variable delivery fuel pump (116) and a pump control (148, 158, 122) for controlling the output of the variable delivery fuel pump to maintain the surplus fuel flow at a substantially constant rate. A method of controlling a fuel system (100) is also disclosed.

Abstract: A system and method provide dual level pressurization control of a fuel supply system based on whether fuel is being supplied to one or more secondary fuel loads. Fuel pump discharge backpressure is maintained above either a first minimum pressure value or a lower second minimum pressure value by determining whether fuel is being supplied to one or more secondary fuel loads. The fuel pump discharge pressure is maintained above the first minimum pressure value if it is determined that fuel is being supplied to the one or more secondary loads. The fuel pump discharge backpressure is maintained above the lower second minimum pressure value if it is determined that fuel is not being supplied to the one or more secondary loads.

Abstract: A flow prioritizing system includes a regulating valve and a flow prioritizing valve. The regulating valve receives a first portion of the fluid supplied from a fuel supply pump, and is responsive to a control pressure to selectively allow or prohibit flow to secondary loads. The flow prioritizing control valve is responsive to fluid pressure representative of delivery pump discharge pressure to control the control pressure to which the regulating valve is responsive.

Abstract: A system allows a user to manually manipulate fuel flow to a gas turbine engine during a loss of power to the fuel supply system fuel metering unit. The fuel metering unit includes a fuel metering valve, a metering valve actuator, a fail-fixed valve, a flow increase valve, and a flow decrease valve. The fuel metering unit is configured such that, upon electrical power interruption to the metering valve actuator, the fail-fixed valve shifts and provides a hydraulic lock on the fuel metering valve, to thereby maintain its position. The flow increase and flow decrease valves are powered from a power source that is independent of that used to power the fuel metering unit and, when appropriately energized will allow movement of the fuel metering valve.

Abstract: A system and method provide dual level pressurization control of a fuel supply system based on whether fuel is being supplied to one or more secondary fuel loads. Fuel pump discharge backpressure is maintained above either a first minimum pressure value or a lower second minimum pressure value by determining whether fuel is being supplied to one or more secondary fuel loads. The fuel pump discharge pressure is maintained above the first minimum pressure value if it is determined that fuel is being supplied to the one or more secondary loads. The fuel pump discharge backpressure is maintained above the lower second minimum pressure value if it is determined that fuel is not being supplied to the one or more secondary loads.

Abstract: A thermal recirculation throttle valve (1) for an aircraft fuel system includes a housing (11) having a throttling valve chamber; a cover (5) operatively engaging a first side of the housing (11); a power piston (6) within a power piston sleeve (7), the power piston (6) having a first (21) and second face (22) for control pressure to act upon, the power piston (6) and power piston sleeve (7) operatively engaged with the housing (11) within the throttling valve chamber; a Linear Variable Differential Transformer (15) for measuring a linear position of the power piston (6) within the housing (11); a throttling valve (8) within a throttling valve sleeve (9), the throttling valve (8) operatively engaged with the power piston (60) to transfer the linear movement of the piston (6) between a fully extended and a fully retracted operating position; and a flow deflector (10) engaged with the throttling valve (8) for protecting the housing (11) from flow erosion from fuel exiting flow windows (37).

Abstract: A fuel control system for a gas turbine engine includes a metering valve for metering a flow of fuel, a throttling valve for maintaining a pressure drop across the metering valve, the throttling valve being shiftable between an open state and a shutoff state blocking an outlet of the metering valve, a primary control pressure supply for supplying a primary control pressure to the metering valve for controlling the position of the metering valve, a backup control pressure supply, a transfer valve shiftable between a first position connecting the primary control pressure to supply to the metering valve and a second position connecting the backup control pressure to the metering valve, and an electrohydraulic servovalve (EHSV) operably connected to the throttling valve and the transfer valve and controlling the state of the transfer valve and the position of the throttling valve. Also a method for controlling a transfer valve and a throttling valve.

Abstract: A fuel control system (10) for a gas turbine engine includes a main fuel inlet line (18), an auxiliary fuel inlet line (20) and an engine fuel outlet line (16). A first flow path extends from the main fuel inlet line (18) to the engine fuel outlet line (16) and a second flow path extends from the auxiliary fuel inlet line (20) to the engine fuel outlet line (16). A check valve (22) in the first flow path allows fuel flow through the first flow path in a direction from the main fuel inlet line (18) to the engine fuel outlet line (16) and substantially prevents fuel flow through the first flow path in a direction from the engine fuel outlet line (16) to the main fuel inlet line (18). The check valve (22) is shiftable between a first position connecting the auxiliary fuel inlet (20) to the engine fuel outlet (16) and a second position blocking the second flow path. Also a method of controlling fuel flow in a fuel control system of a gas turbine engine.

Abstract: A flow prioritizing system includes a regulating valve and a flow prioritizing valve. The regulating valve receives a first portion of the fluid supplied from a fuel supply pump, and is responsive to a control pressure to selectively allow or prohibit flow to secondary loads. The flow prioritizing control valve is responsive to fluid pressure representative of delivery pump discharge pressure to control the control pressure to which the regulating valve is responsive.

Abstract: The present invention provides a relatively simple way to automatically turn on and off the fuel to a starter/generator cooling system during engine start. The present invention takes advantage of a fuel pressure rise provided by an engine fuel boost pump during the period from engine start to engine idle conditions. This pressure rise is used to stroke a shutoff valve in a fuel return to tank valve (FRTTV), which shuts off the starter generator cooling fuel flow. This shutoff occurs automatically with no other external input from, for example, an engine controller. A check valve is also included that prevents back flow through the FRTTV in the event of an engine start with no aircraft pumps running.

Abstract: A system allows a user to manually manipulate fuel flow to a gas turbine engine during a loss of power to the fuel supply system fuel metering unit. The fuel metering unit includes a fuel metering valve, a metering valve actuator, a fail-fixed valve, a flow increase valve, and a flow decrease valve. The fuel metering unit is configured such that, upon electrical power interruption to the metering valve actuator, the fail-fixed valve shifts and provides a hydraulic lock on the fuel metering valve, to thereby maintain its position. The flow increase and flow decrease valves are powered from a power source that is independent of that used to power the fuel metering unit and, when appropriately energized will allow movement of the fuel metering valve.

Abstract: An electro-hydraulic servovalve (EHSV) (10) that includes a nozzle (16), a motor (12) operably connected to the nozzle (16) for controlling the position of the nozzle (16) based on current provided to the motor (12), a spool (18) having first and second ends (22,26) slidably mounted in a sleeve (34) having first and second ends (31,33) and a first land (21) near the first end (22), a first passage (40) extending from near the nozzle (16) to the first end (31) of the sleeve (34), a second passage (42) extending from near the nozzle (16) to the second end (33) of the sleeve (34), the spool (18) shifting to a first fail-safe position when the current is below a first predetermined level and latching in a second fail-safe position different than the first fail-safe position when the current exceeds a second predetermined level greater than the first predetermined level.

Abstract: A fuel system includes a first fuel line carrying fuel at a first line pressure (P22), a second fuel line carrying fuel at a second line pressure (PFNC) greater than the first line pressure (P22), at least one pressure regulating section 102 having an input 101 connected to the second fuel line and at least one output (103), a first pressure regulator (120) connected to the input and a second pressure regulator (130) connected between the first pressure regulator (120) and the at least one output (103), and a controller (160) controlling the position of the first and second pressure regulators (120, 130) to produce at the output (103) one of a predetermined number of output pressures relative to the first line pressure (P22).

Abstract: A controlled piston (20, 62, 102) having a first end (24, 64, 104) mounted in a controlled piston sleeve (22) and a spool (16) movably mounted in a spool sleeve (18), a first fluid passage (40, 66, 108) from the spool (16) to the controlled piston first end (24, 64, 104), the position of the spool (16) affecting a position of the controlled piston (20, 62, 102), an FFV (42, 68, 110) in an FFV sleeve (44, 70, 112) in the first fluid passage (40, 66, 108) having a first end section (46, 74, 116), a second end section (48, 78, 120) and a central section (50, 82, 126) having a third diameter less than the diameters of the first and second sections, the FFV (42, 68, 110) being shiftable between a first position blocking the first fluid passage (40, 66, 108) and a second position allowing fluid flow past the central section (50, 82, 126) to the controlled piston (20, 62, 102), and a second fluid passage (56, 88, 134) from the spool (16) to the FFV first end section (46, 74, 116).

Abstract: The present invention discloses a relatively simple system and method to reduce fuel system pumping by automatically turning on and off servo flow to various non-needed devices or “start lockout” servos during engine start. The invention takes advantage of a fuel pressure rise provided by the fuel pump during the period from engine start until the pump speed is greater than windmill. This pressure rise is used to move a pressure activated piston in a servo shutoff valve from a normally closed position to an open position, which at higher pressures allow servo flow to the “start lockout” servos through the servo lockout valve. When the pressure is reduce, the piston return to a normally closed position due to a biasing spring closing the servo lockout valve. This opening and closing of the servo lockout valve occurs automatically with no other external input.

Abstract: A fuel flow dividing ecology valve conveys fuel from a fuel source to at least a secondary gas turbine engine intake manifold during engine operation and withdraws fuel therefrom upon cessation of engine operation. The valve includes a flow dividing valve portion having an inlet coupled to the fuel source and an outlet coupled to the secondary manifold. The valve also includes an ecology valve portion controlled by the fuel pressure differential between the fuel source and the flow restricting inlet. The ecology valve portion includes a housing with a movable piston disposed therein. The piston defines, in conjunction with the housing, a variable volume chamber for withdrawing fuel from the engine intake manifolds. When the engine is de-energized, the piston moves from a first position toward a second position thereby purging the manifolds of fuel.