Patents by Inventor Paul Wycliffe
Paul Wycliffe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7762310Abstract: A method of producing a clad sheet article having superplastic properties, and the resulting clad sheet article. The method involves producing a cladding layer onto at least one rolling face of a core ingot made of a metal having superplastic properties, preferably by co-casting, to form a clad ingot and then rolling said clad ingot to produce a sheet article. The core ingot includes an element that diffuses from an interior of the ingot to a surface at superplastic forming temperatures thereby deteriorating surface properties of the ingot. The cladding layer is provided with an element (dopant) that reacts with the element of the core to reduce the ability of the element to diffuse through the cladding layer.Type: GrantFiled: April 12, 2007Date of Patent: July 27, 2010Assignee: Novelis Inc.Inventors: Michael J. Bull, David J. Lloyd, Phil Morris, Paul A. Wycliffe, Robert Bruce Wagstaff, Alok K. Gupta, Gijsbertus Langelaan
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Publication number: 20080008903Abstract: A method of producing a clad sheet article having superplastic properties, and the resulting clad sheet article. The method involves producing a cladding layer onto at least one rolling face of a core ingot made of a metal having superplastic properties, preferably by co-casting, to form a clad ingot and then rolling said clad ingot to produce a sheet article. The core ingot includes an element that diffuses from an interior of the ingot to a surface at superplastic forming temperatures thereby deteriorating surface properties of the ingot. The cladding layer is provided with an element (dopant) that reacts with the element of the core to reduce the ability of the element to diffuse through the cladding layer.Type: ApplicationFiled: April 12, 2007Publication date: January 10, 2008Inventors: Michael Bull, Daivd Lloyd, Phil Morris, Paul Wycliffe, Robert Wagstaff, Alok Gupta, Gijsbertus Langelaan
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Patent number: 6369347Abstract: An aluminum alloy sheet for automotive use is provided which comprises a starting aluminum alloy sheet which has an alloy composition containing from 2 to 6% by weight of Mg, 0.15 to 1.0% by weight of Fe and from 0.03 to 2.0% by weight Mn, and a surface layer disposed over one surface of the starting alloy sheet to be pressed against electrodes for use in welding, the surface layer containing a particulate intermetallic compound has a particle diameter of 0.5 &mgr;m or more and a density of 4,000 pieces of particles per one mm2 or more. The product alloy sheet ensure least deformation of an electrode and stable weldability by means of continuous resistance spot welding.Type: GrantFiled: May 11, 2000Date of Patent: April 9, 2002Assignees: Nippon Light Metal Company, Ltd., Alcan International Limited, Honda Giken Kogyo Kabushiki KaishaInventors: Pizhi Zhao, Takeshi Moriyama, Noboru Hayashi, Kunihiro Yasunaga, Paul Wycliffe, David James Lloyd
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Patent number: 6248193Abstract: A continuously cast and rolled sheet of an aluminum alloy having Mg in a content of 3 to 6% by weight is annealed, followed by strain correction, heat and hold treatment at a given temperature between 240° C. and 340° C. for one hour or more, and slowly cooling treatment, to thereby provide an aluminum alloy sheet having enhanced resistance to stress corrosion cracking and improved shape fixability. The slowly cooling treatment is carried out at a cooling rate chosen from a preset cooling zone corresponding to a present temperature zone S defined in obliquely lined surround form in the accompanying drawing.Type: GrantFiled: May 12, 2000Date of Patent: June 19, 2001Assignees: Nippon Light Metal Company, Ltd., Alcan International Limited, Honda Giken Kogyo Kabushiki KaishaInventors: Pizhi Zhao, Takeshi Moriyama, Noboru Hayashi, Kunihiro Yasunaga, Paul Wycliffe, David James Lloyd
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Patent number: 6086690Abstract: A process of producing an aluminum alloy sheet article of high yield strength and ductility suitable, in particular, for use in manufacturing automotive panels. The process comprises casting a non heat-treatable aluminum alloy to form a cast slab, and subjecting said cast slab to a series of rolling steps to produce a sheet article of final gauge, preferably followed by annealing to cause recrystallization. The rolling steps involve hot and warm rolling the slab to form an intermediate sheet article of intermediate gauge, cooling the intermediate sheet article, and then warm and cold rolling the cooled intermediate sheet to final gauge at a temperature in the range of ambient temperature to 340.degree. C. to form said sheet article. The series of rolling steps is carried out continuously without intermediate coiling or full annealing of the intermediate sheet article. The invention also relates to the alloy sheet article produced by the process.Type: GrantFiled: March 6, 1998Date of Patent: July 11, 2000Assignee: Alcan International LimitedInventors: Paul Wycliffe, Edward Stanley Luce
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Patent number: 5913989Abstract: A process of manufacturing aluminum can body stock involving the following steps. A molten aluminum alloy is prepared, the alloy containing Mg in the range 1.1 to 1.5% by weight, Mn in the range 0.4 to 0.9% by weight, Cu in the range 0.2 to 0.4% by weight, Fe in the range 0.2 to 0.7% by weight, Si in the range 0.07 to 0.3% by weight, all other elements each less than 0.05% by weight to a maximum of 0.2% for all other elements. The alloy is cast in a continuous strip casting process to produce a slab having a thickness of at least 9 mm. The slab is rolled using at least 83% reduction to produce a re-roll strip. The re-roll strip is coiled to form a coil and the coil to cool is allowed to cool naturally. The re-roll strip is then annealed and cold rolled to a final gauge of between 0.26 and 0.4 mm, using a reduction of between 75 and 85%, with no interanneal. The resulting strip can be used as can body stock having a 45 degree earing of less than 3% and a yield strength after stoving of at least 38.Type: GrantFiled: July 8, 1996Date of Patent: June 22, 1999Assignee: Alcan International LimitedInventors: Paul Wycliffe, Ed Luce, David J. Lloyd, John Fitzsimon, Gene Burger
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Patent number: 5004654Abstract: An aluminum battery comprises an aqueous alkaline electrolyte and an anode which is an alloy of aluminum containing magnesium and/or calcium. Tin is present in the electrolyte (as stannate at a concentration of 0.001 to 0.01 M) and/or in the anode (at a concentration of at least 0.005%). The batteries operate at high coulombic efficiency at both high and low current densities. Preferred conditions of operation comprise drawing current at an average current density of 5 to 400 mA/cm.sup.2 of anode surface for at least one hour, and introducing seed crystals into the electrolyte to aid precipitation of aluminum values from the electrolyte.Type: GrantFiled: August 4, 1989Date of Patent: April 2, 1991Assignee: Alcan International LimitedInventors: John A. Hunter, Geoffrey M. Scamans, Wilfred B. O'Callaghan, Paul A. Wycliffe
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Patent number: 4988581Abstract: A bipolar cell unit is described for use in a metal/air battery, e.g. an aluminum/air battery. Each bipolar cell unit comprises (a) an air cathode having opposed major surfaces, one of the surfaces being exposed to air and the other of the surfaces being adapted for exposure to electrolyte, (b) a metal anode comprising a metal plate having opposed major surfaces with one plate major surface positioned in spaced juxtaposed relation to the cathode surface exposed to air thereby forming an air gap between the anode and cathode, (c) structural means for connecting the air cathode to the anode plate whereby the air cathode is supported by the anode plate such that air is permitted to move through the air gap while electrolyte is excluded and (d) an electrical connection between the anode and cathode.Type: GrantFiled: July 19, 1989Date of Patent: January 29, 1991Assignee: Alcan International LimitedInventor: Paul A. Wycliffe