Abstract: A metal-air battery cell includes an electrode assembly and a sealed pouch. The electrode assembly includes an air electrode, a negative electrode, a separator in contact with and disposed between the electrodes, and a hydrophobic gas diffusion layer in contact with a side of the air electrode opposite the separator. The pouch envelops the electrode assembly and contains an electrolyte therein. The pouch is defined by a gas permeable hydrophobic flexible layer in contact with the hydrophobic gas diffusion layer. The electrode assembly further includes a terminal extending from and away at least one of the electrodes, and through the pouch. Opposing sides of the pouch are sealed to each other and around the terminal.

Abstract: A metal-air battery cell includes an electrode assembly and a sealed pouch. The electrode assembly includes an air electrode, a negative electrode, a separator in contact with and disposed between the electrodes, and a hydrophobic gas diffusion layer in contact with a side of the air electrode opposite the separator. The pouch envelops the electrode assembly and contains an electrolyte therein. The pouch is defined by a gas permeable hydrophobic flexible layer in contact with the hydrophobic gas diffusion layer. The electrode assembly further includes a terminal extending from and away at least one of the electrodes, and through the pouch. Opposing sides of the pouch are sealed to each other and around the terminal.

Abstract: A metal-air battery cell includes an electrode assembly and a sealed pouch. The electrode assembly includes an air electrode, a negative electrode, a separator in contact with and disposed between the electrodes, and a hydrophobic gas diffusion layer in contact with a side of the air electrode opposite the separator. The pouch envelops the electrode assembly and contains an electrolyte therein. The pouch is defined by a gas permeable hydrophobic flexible layer in contact with the hydrophobic gas diffusion layer, and a gas and liquid impermeable flexible layer in contact with the negative electrode. The electrode assembly further includes a terminal extending from and away at least one of the electrodes, and through the pouch. The layers of the pouch are sealed to each other and around the terminal.

Abstract: A metal-air battery cell includes an electrode assembly and a sealed pouch. The electrode assembly includes an air electrode, a negative electrode, a separator in contact with and disposed between the electrodes, and a hydrophobic gas diffusion layer in contact with a side of the air electrode opposite the separator. The pouch envelops the electrode assembly and contains an electrolyte therein. The pouch is defined by a gas permeable hydrophobic flexible layer in contact with the hydrophobic gas diffusion layer, and a gas and liquid impermeable flexible layer in contact with the negative electrode. The electrode assembly further includes a terminal extending from and away at least one of the electrodes, and through the pouch. The layers of the pouch are sealed to each other and around the terminal.

Abstract: A membrane electrode assembly includes a gas diffusion layer, a catalytic layer in fluid communication with the gas diffusion layer, an anodic layer and a bipolar solid electrolyte disposed between the catalytic and anodic layers. The bipolar solid electrolyte inhibits carbonate formation in air breathing alkaline cells and inhibits dendritic growth between the anodic and catalytic layers.