Patents by Inventor Pauli Leskinen

Pauli Leskinen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20110294940
    Abstract: Method for the preparation of a sticky high impact heterophasic polypropylene (HECO) in a reactor facility comprising in series (i) a first reaction system, (ii) a first conveying line connecting the first reactor system with a second reactor system comprising an outlet, (iii) a second conveying line connecting the outlet with a purge bin comprising a feeder, and (iv) a conveying system being connected with the feeder, and the preparation of said heterophasic polypropylene (HECO) comprises the steps in the order of (a) producing in said first reactor system the polypropylene matrix (M), (b) transferring at least a part of said polypropylene to said second reactor system via the first conveying line, (c) producing in said second reactor system the elastomeric copolymer obtaining the heterophasic polypropylene (HECO), (d) discharging said heterophasic polypropylene (HECO) from said second reactor system via the outlet, (e) transferring said discharged heterophasic polypropylene (HECO) via the second conveying l
    Type: Application
    Filed: November 18, 2009
    Publication date: December 1, 2011
    Applicant: Borealis AG
    Inventors: Pauli Leskinen, Olli Tuominen, Veli-Matti Keinänen
  • Publication number: 20110288213
    Abstract: The present invention aims to provide a multimodal polymer of propylene comprising a matrix of semicrystalline polymer and a rubber (D) dispersed in said matrix, the multimodal polymer comprising units derived from propylene of from 85 to 99% by weight and units derived from ethylene or C4 to C10 alpha-olefins of from 1 to 15% by weight. The multimodal polymer has a fraction soluble in xylene XS at a temperature of 25° C. of from 7 to 16% by weight, a melt flow rate MFR2 of from 0.05 to 5 g/10 min, a polydispersity index P1 of from 3.5 to 30, and a tensile modulus TM and XS meeting the relationship TM?2375?46.2 XS. Furthermore, the present invention aims to produce the above-mentioned multimodal polymer in a process comprising several reaction steps or zones. The compositions comprising the multimodal polymer of propylene have excellent stiffness combined with good impact strength at a low temperature.
    Type: Application
    Filed: February 24, 2010
    Publication date: November 24, 2011
    Applicant: BOREALIS AG
    Inventors: Michiel Bergstra, Bo Malm, Jari Hatonen, Erik Eriksson, Arild Follestad, Pauli Leskinen
  • Publication number: 20110224387
    Abstract: The present invention relates to a process for the preparation of a propylene copolymer P1 having ethylene-derived comonomer units, which comprises the following steps: (i) introducing propylene, ethylene, and hydrogen into a polymerisation reactor R1, wherein the ethylene is fed to the polymerisation reactor R1 in a periodically varying amount, (ii) preparing the propylene copolymer in the polymerisation reactor R1 in the presence of a catalyst.
    Type: Application
    Filed: October 6, 2009
    Publication date: September 15, 2011
    Applicant: BOREALIS AG
    Inventors: Michiel Bergstra, John Severn, Torvald Vestberg, Pauli Leskinen, Bo Malm, Olli Tuominen, Pirjo Jääskeläinen
  • Patent number: 8017704
    Abstract: The present invention relates to a process for the production of propylene copolymers wherein in a first step an olefin polymerization catalyst comprising a solid catalyst component is subjected to a prepolymerization reaction in a prepolymerization reactor, in which propylene monomers are present in an amount of 98.0 to 99.9 mol % and further alpha-olefin monomers other than propylene are present in an amount of 0.1 to 2.0 mol %, based on the combined amount of propylene and further alpha-olefin monomers, so that a prepolymer is produced on the catalyst in an amount of 10 to 1000 g per g of the solid catalyst component, and in a second, subsequent step propylene and further alpha-olefin monomers other than propylene are copolymerized in the presence of the prepolymerized catalyst produced in the first step so that a propylene copolymer is obtained which contains at least 0.
    Type: Grant
    Filed: June 11, 2008
    Date of Patent: September 13, 2011
    Assignee: Borealis Technology Oy
    Inventors: Pauli Leskinen, Olli Tuominen
  • Publication number: 20110174415
    Abstract: The present invention relates to a process for the preparation of a propylene homo- or copolymer, comprising the following steps: (i) feeding propylene and hydrogen, and optionally one or more comonomers, to a reactor R1, wherein the hydrogen is fed to the reactor R1 in a periodically varying amount, (ii) preparing a first fraction of the propylene homo- or copolymer in the reactor R1 in the presence of a catalyst, (iii) transferring the first fraction to a reactor R2, and (iv) preparing a second fraction of the propylene homo- or copolymer in the reactor R2, wherein the melt flow rate MFR (2.16 kg, 230° C.) of the propylene homo- or copolymer is higher than the melt flow rate MFR (2.16 kg, 230° C.) of the first fraction.
    Type: Application
    Filed: October 6, 2009
    Publication date: July 21, 2011
    Applicant: Borealis AG
    Inventors: Pauli Leskinen, Michiel Bergstra
  • Publication number: 20100184929
    Abstract: The present invention relates to a process for the production of propylene copolymers wherein in a first step an olefin polymerisation catalyst comprising a solid catalyst component is subjected to a prepolymerisation reaction in a prepolymerisation reactor, in which propylene monomers are present in an amount of 98.0 to 99.9 mol % and further alpha-olefin monomers other than propylene are present in an amount of 0.1 to 2.0 mol %, based on the combined amount of propylene and further alpha-olefin monomers, so that a prepolymer is produced on the catalyst in an amount of 10 to 1000 g per g of the solid catalyst component, and in a second, subsequent step propylene and further alpha-olefin monomers other than propylene are copolymerised in the presence of the prepolymerised catalyst produced in the first step so that a propylene copolymer is obtained which contains at least 0.
    Type: Application
    Filed: June 11, 2008
    Publication date: July 22, 2010
    Applicant: BOREALIS TECHNOLOGY OY
    Inventors: Pauli Leskinen, Olli Tuominen
  • Patent number: 7645843
    Abstract: Olefins are polymerised in the presence of a solid catalyst component and optionally a cocatalyst. The solid catalyst component is introduced into the polymerisation reactor by suspending the solid component into oil having a viscosity of from 20 to 1500 mPa s. Optionally, the suspension comprises a drag reduction agent dissolved in the oil. The suspension is metered into the polymerisation reactor by using a valveless piston pump.
    Type: Grant
    Filed: December 12, 2005
    Date of Patent: January 12, 2010
    Assignee: Borealis Technology Oy
    Inventors: Erno Elovainio, Marianne Vuorikari, Esa Korhonen, Pauli Leskinen
  • Patent number: 7592285
    Abstract: The present invention provides for a method for preparing a storable fluidic olefin polymerisation catalyst composition, said catalyst comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC), or of an actinide or lanthanide, and the use of such composition for polymerising ?-olefins.
    Type: Grant
    Filed: June 7, 2004
    Date of Patent: September 22, 2009
    Assignee: Borealis Technology OY
    Inventors: Petri Rekonen, Pauli Leskinen
  • Publication number: 20080167434
    Abstract: The present invention provides for a method for preparing a storable fluidic olefin polymerisation catalyst composition, said catalyst comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC), or of an actinide or lanthanide, and the use of such composition for polymerising ?-olefins.
    Type: Application
    Filed: June 7, 2004
    Publication date: July 10, 2008
    Inventors: Petri Rekonen, Pauli Leskinen
  • Publication number: 20070299220
    Abstract: Olefins are polymerised in the presence of a solid catalyst component and optionally a cocatalyst. The solid catalyst component is introduced into the polymerisation reactor by suspending the solid component into oil having a viscosity of from 20 to 1500 mPa s. Optionally, the suspension comprises a drag reduction agent dissolved in the oil. The suspension is metered into the polymerisation reactor by using a valveless piston pump.
    Type: Application
    Filed: December 12, 2005
    Publication date: December 27, 2007
    Inventors: Erno Elovainio, Marianna Vuorikari, Esa Korhonen, Pauli Leskinen
  • Patent number: 6872682
    Abstract: A catalyst system for the polymerization of ?-olefins prepared by a process which includes catalyst activation whereby a solid transitional metal compound is contacted with an organoaluminum compound and catalyst prepolymerization whereby a premonomer is prepolymerized in the presence of the activated catalyst. High activity, low fines polymerization can be achieved if in the first step of catalyst activation a first reaction mixture is prepared by contacting the solid transitional metal compound with a first organoaluminum compound in the presence of an oil and in the second step, the first reaction mixture is contacted with a second organoaluminum compound to give a second reaction mixture, the second organoaluminum compound being the same as or different from the first organoaluminum compound.
    Type: Grant
    Filed: February 11, 2000
    Date of Patent: March 29, 2005
    Assignee: Borealis Technology Oy
    Inventors: Kauno Alastalo, Pauli Leskinen
  • Patent number: 6747103
    Abstract: The present invention concerns high-stiffness polymer composition and a process for producing a polymer composition by nucleated with a polymeric nucleating agent containing vinyl compound units. The method comprises modifying a catalyst by polymerizing a vinyl compound in the presence of said catalyst and a strongly coordinating donor in a medium, which does not essentially dissolve the polymerized vinyl compound, and by continuing the polymerization of the vinyl compound until the concentration of unreacted vinyl compounds is less than about 0.5 wt-%. The thus obtained modified catalyst composition is used for polymerizing propylene optionally together with comonomers in the presence of said modified catalyst composition. Modification of the catalyst according to the present invention will reduce production costs and provide highly reliable catalyst activity and polymers of high stiffness.
    Type: Grant
    Filed: November 7, 2001
    Date of Patent: June 8, 2004
    Assignee: Borealis Technology Oy
    Inventors: Torvald Vestberg, Pauli Leskinen
  • Patent number: 6689846
    Abstract: The present invention relates to a process for polymerizing &agr;-olefins in at least two stages, the first stage comprising at least one bulk reactor and optionally at least one gas phase reactor for forming the &agr;-olefin polymer matrix and the second stage comprising at least one additional gas phase reactor for copolymerization of ethylene with said polymer matrix. In the second stage an antifouling composition is fed into said gas phase reactor(s) for preventing fouling in the second stage.
    Type: Grant
    Filed: November 2, 2001
    Date of Patent: February 10, 2004
    Assignee: Borealis Technology Oy
    Inventors: Pauli Leskinen, Kauno Alastalo
  • Publication number: 20030109412
    Abstract: The present invention concerns pelletized propylene homo- or copolymer compositions having an ultra high melt flow rate (MFR) and a process for producing propylene homo- or copolymer fibres. According to the invention, the polymer composition has an MFR2 of 400 g/10 min or more and is obtainable by polymerising propylene at elevated pressure, optionally together with hydrogen and/or comonomers, in the presence of a catalyst in a reaction sequence including at least one bulk reaction zone.
    Type: Application
    Filed: August 19, 2002
    Publication date: June 12, 2003
    Inventors: Kauno Alastalo, Pauli Leskinen, Nancy Noynaert, Marijke Verpoest
  • Patent number: 6576710
    Abstract: The invention relates to the preparation of an &agr;-olefin polymer product having controlled stereoregularity, comprising the successive step of: (i) producing a first polymerization product by contacting under polymerization conditions an &agr;-olefin monomer with a polymerization catalyst system comprising a transition metal compound, a first organometal compound and a stereoregulating external electron donor to give a first polymerization reaction mixture; (ii) producing a second polymerization product by contacting additional &agr;-olefin monomer with the first polymerization reaction mixture. The controlled stereoregularity is achieved in such a way that in step (ii) the second polymerization product is produced in the presence of a stereoregularity controlling agent. The stereoregularity controlling agent e.g. a second organometal compound which contains, on an atom basis, more halogen per metal than the first organometal compound, or 0.01-1.
    Type: Grant
    Filed: September 26, 2001
    Date of Patent: June 10, 2003
    Assignee: Borealis Technology Oy
    Inventors: Päivi Huovinen, Pauli Leskinen, Thomas Garoff
  • Patent number: 6461574
    Abstract: An apparatus for the polymerization of olefin monomers comprising means for forming a fluid stream containing catalyst, means for continuously feeding the fluid stream into an elongated polymerization reactor having at least two successive chambers separated by dividing plates having a diameter slightly smaller than that of the polymerization rector, means for feeding monomers, and an optional catalyst and donor into the polymerization reactor under temperature conditions to polymerize the olefin while maintaining a mixed flow in the chambers to polymerize the monomers and optional comonomer in the fluid, and means for removing the resultant polymer slurry from the polymerization reactor.
    Type: Grant
    Filed: January 8, 2001
    Date of Patent: October 8, 2002
    Assignee: Borealis A/S
    Inventors: Esa Korhonen, Pauli Leskinen, Ward Mennes, Fred Bergmann
  • Patent number: 6437063
    Abstract: The present invention concerns a process for producing a propylene polymer nucleated with a polymeric nucleating agent containing vinyl compound units. The method comprises modifying a catalyst by polymerizing a vinyl compound in the presence of said catalyst in a medium, which does not essentially dissolve the polymerized vinyl compound, and by continuing the polymerization of the vinyl compound until the concentration of unreacted vinyl compounds is less than about 0.5 wt-%. The thus obtained modified catalyst composition is used for polymerizing propylene optionally together with comonomers to produce in the presence of said modified catalyst composition. Modification of the catalyst according to the present invention will reduce production costs and provide highly reliable catalyst activity.
    Type: Grant
    Filed: June 23, 2000
    Date of Patent: August 20, 2002
    Assignee: Borealis Technology Oy
    Inventors: Amir Karbasi, Pauli Leskinen, Pirjo J{umlaut over (aa)}skeläinen, Bo Malm, Päivi Pitkänen, Mika Härkönen, John Haugen
  • Publication number: 20010031226
    Abstract: An apparatus for the polymerization ofolefin monomers comprising means for forming a fluid stream containing catalyst, means for continuously feeding the fluid stream into an elongated polymerization reactor having at least two successive chambers separated by dividing plates having a diameter slightly smaller than that of the polymerization rector, means for feeding monomers, and an optional catalyst and donor into the polymerization reactor under temperature conditions to polymerize the olefin while maintaining a mixed flow in the chambers to polymerize the monomers and optional comonomer in the fluid, and means for removing the resultant polymer slurry from the polymerization reactor.
    Type: Application
    Filed: January 8, 2001
    Publication date: October 18, 2001
    Inventors: Esa Korhonen, Pauli Leskinen, Ward Mennes, Fred Bergmann
  • Patent number: 6197264
    Abstract: A process for polymerization of olefin monomers by forming a fluid stream containing catalyst, continuously feeding the fluid stream into an elongated polymerization reactor having at least two successive chambers separated by dividing plates having a diameter slightly smaller than that of the polymerization rector, feeding monomers, and an optional catalyst and donor into the polymerization reactor under temperature conditions to polymerize the olefin while maintaining a mixed flow in the chambers to polymerize the monomers and optional comonomer in the fluid, and removing the resultant polymer slurry from the polymerization reactor.
    Type: Grant
    Filed: October 19, 1998
    Date of Patent: March 6, 2001
    Assignee: Borealis A/S
    Inventors: Esa Korhonen, Pauli Leskinen, Ward Mennes, Fred Bergmann
  • Patent number: 6040260
    Abstract: The present invention concerns prepolymerized catalyst composition for polymerization of .beta.-olefins, a process for the preparation thereof and a process for polymerization of .beta.-olefins. According to the polymerization process a procatalyst composition containing a transition metal is prepolymerized with a monomer in order to produce a prepolymerized Ziegler-Natta type catalyst composition and said catalyst composition is contacted with an alpha-olefin monomer, in particular with ethylene or propylene, for preparing a polymer. According to the invention the procatalyst composition is preferably prepolymerized in a medium which is inert to the catalyst components, the viscosity of the medium being so high that the catalyst does not substantially settle in this medium. Because the catalyst composition according to the invention does not have to be dried before being fed into the medium, its activity is high before and during polymerization.
    Type: Grant
    Filed: June 16, 1997
    Date of Patent: March 21, 2000
    Assignee: Borealis A/S
    Inventors: Ismo Pentti, Pauli Leskinen