Abstract: A method for making an oil soluble coking process additive, includes the steps of: providing mixture of a metal salt in water wherein the metal salt contains a metal selected from the group consisting of alkali metals, alkaline earth metals and mixtures thereof; providing a heavy hydrocarbon; forming an emulsion of the mixture and the heavy hydrocarbon; heating the emulsion so as to react the metal salt with components of the heavy hydrocarbon so as to provide a treated hydrocarbon containing oil soluble organometallic compound, wherein the organometallic compound includes the metal and is stable at a temperature of at least about 300° C. The oil soluble additive and a process using same are also disclosed.

Abstract: A method for making an oil soluble coking process additive, includes the steps of: providing mixture of a metal salt in water wherein the metal salt contains a metal selected from the group consisting of alkali metals, alkaline earth metals and mixtures thereof; providing a heavy hydrocarbon; forming an emulsion of the mixture and the heavy hydrocarbon; heating the emulsion so as to react the metal salt with components of the heavy hydrocarbon so as to provide a treated hydrocarbon containing oil soluble organometallic compound, wherein the organometallic compound includes the metal and is stable at a temperature of at least about 300° C. The oil soluble additive and a process using same are also disclosed.

Abstract: A method for preparing an oil soluble catalytic precursor includes the steps of: providing a mixture of a catalytic metal salt in water, wherein the catalytic metal salt contains a catalytic metal selected from the group consisting of alkali metals, alkaline earth metals, transition metals, and mixtures thereof; providing a heavy hydrocarbon phase; forming a water in oil emulsion of the mixture in the heavy hydrocarbon phase; and heating the emulsion at a temperature sufficient to dehydrate the emulsion so as to provide a hydrocarbon containing an oil soluble compound containing the catalytic metal.

Abstract: A process for upgrading a heavy hydrocarbon feed includes the steps of: providing a hydrocarbon feedstock including a fraction having a boiling point greater than or equal to about 320.degree. C.; mixing the feedstock with steam so as to provide a reaction feedstock; providing a catalyst including a first metal selected from the group consisting of Group VIII non-noble metals and a second metal selected from the group consisting of alkali metals, the first and second metals being supported on a support selected from the group consisting of kaolin, alumina, silica, carbon, petroleum cokes and mixtures thereof; and contacting the reaction feedstock with the catalyst at steam conversion conditions so as to provide a reaction product including an upgraded hydrocarbon fraction.

Abstract: A process for steam conversion of a hydrocarbon feedstock in the presence of a catalyst includes the steps of (a) providing a catalytic emulsion comprising a water in oil emulsion containing a first alkali metal and a second metal selected from the group consisting of Group VIII non-noble metals, alkaline earth metals and mixtures thereof; (b) mixing the catalytic emulsion with a hydrocarbon feedstock to provide a reaction mixture; and (c) subjecting the reaction mixture to steam conversion conditions so as to provide an upgraded hydrocarbon product. A catalytic emulsion and process for preparing same are also provided.

Abstract: A catalyst for use in a process for steam conversion of a heavy hydrocarbon feedstock includes the steps of: providing a heavy hydrocarbon feedstock; providing a catalytically active phase comprising a first metal and a second metal wherein said first metal is a non-noble Group VIII metal and said second metal is an alkali metal; and contacting said feedstock with steam at a pressure of less than or equal to about 300 psig in the presence of said catalytically active phase so as to provide a hydrocarbon product having a reduced boiling point. The catalyst may be supported on a support material or mixed directly with the feedstock and comprises a first metal selected from the group consisting of non-noble Group VIII metals and mixtures thereof and a second metal comprising an alkali metal wherein said catalyst is active to convert said heavy hydrocarbon at a pressure of less than or equal to about 300 psig.

Abstract: A catalyst for use in a process for steam conversion of a heavy hydrocarbon feedstock includes the steps of: providing a heavy hydrocarbon feedstock; providing a catalytically active phase comprising a first metal and a second metal wherein said first metal is a non-noble Group VIII metal and said second metal is an alkali metal; and contacting said feedstock with steam at a pressure of less than or equal to about 300 psig in the presence of said catalytically active phase so as to provide a hydrocarbon product having a reduced boiling point. The catalyst may be supported on a support material or mixed directly with the feedstock and comprises a first metal selected from the group consisting of non-noble Group VIII metals and mixtures thereof and a second metal comprising an alkali metal wherein said catalyst is active to convert said heavy hydrocarbon at a pressure of less than or equal to about 300 psig.