Abstract: The present disclosure includes systems, devices, and methods for preventing contamination during formation of an optical article. In some implementations, a device for preventing contamination of a mold cavity during injection molding of a function wafer includes a containment band having an annular base that defines a first opening configured to receive a functional wafer. The device also includes one or more sidewalls that project a first direction from and surround at least a portion of the first opening. The one or more sidewalls may be configured such that, during formation of an optical article, a first portion of the functional wafer is in contact with the one or more sidewalls.

Abstract: The present disclosure includes systems, devices, and methods for preventing contamination during formation of an optical article. In some implementations, a device for preventing contamination of a mold cavity during injection molding of a function wafer includes a containment band having an annular base that defines a first opening configured to receive a functional wafer. The device also includes one or more sidewalls that project a first direction from and surround at least a portion of the first opening. The one or more sidewalls may be configured such that, during formation of an optical article, a first portion of the functional wafer is in contact with the one or more sidewalls.

Abstract: Disclosed are methods (100) for preparing a laminate incorporable to a surface of an optical lens and methods (500) for incorporating the laminate on the surface of the optical lens. The laminate is prepared by laminating an optical film (202a, 202b), such as a polycarbonate film, on each side of a functional film using an adhesive that is capable of preventing optical defects in the laminates during a thermoforming process and an injection molding process. The adhesive has optimal thermomechanical properties that include that the optical film (202a, 202b) coated with said adhesive has a modulus by compression greater than 6×106 Pa, and preferably greater than 2×108 Pa at a temperature from about 130° C. to 150° C. The laminate is incorporated on the optical lens via thermoforming followed by injection molding with overmolding technology.

Abstract: The invention relates to an optical article comprising a base lens substrate having a at least one or a plurality of optical elements such as microlenses, a Fresnel structures, etc protruding from a surface thereof, and a hard coat covering encapsulating each optical elements. More particular it relates to an optical article comprising: a base lens substrate having opposing first and second lens surfaces; a protective layer having opposing first and second protective surfaces and a maximum thickness, measured in a direction perpendicular to the first protective surface between the first and second protective surfaces, the first protective surface disposed on the second lens surface; and at least one or a plurality of optical elements, each: defining a portion of one of the first protective surface and the second lens surface; having a maximum height, measured in a direction perpendicular to the second lens surface carrying them, that is less than or equal to 0.

Abstract: The present disclosure relates to a method of preparing a laminate or a laminated lens, comprising obtaining a first plastic substrate having a front surface and a back surface, treating the front surface of the first plastic substrate or the back surface of the first plastic substrate, and laminating a second plastic substrate on the treated front surface of the first plastic substrate or the treated back surface of the first plastic substrate. The treating may include applying a polyurethane resin to a surface of the first plastic substrate. The method may further comprise treating a surface of the second plastic substrate. The method may further comprise applying activator to the treated surfaces of the first plastic substrate and the second plastic substrate and laminating by apposing the treated surfaces of the first plastic substrate and the second plastic substrate.

Abstract: It is disclosed a method of forming an optical article comprising: providing a base lens substrate (10) having opposite first and second optical surfaces, and at least one microlens protruding from the second optical surface, placing the base lens substrate in a mold (90) comprising first (91) and second (92) mold portions such that the first optical surface is disposed on a molding surface of the first mold portion (91), and that a volume is defined between a molding surface of the second mold portion and the second optical surface, filling the volume with a moldable material suitable for forming abrasion resistant coating; and setting the moldable material to form an abrasion-resistant coating (20) over the base lens substrate (10), wherein the abrasion resistant coating encapsulates each microlens (30).

Abstract: A primer coating composition for bonding a functional laminate to a lens during cast-polymerization, including an acrylic polymer; a urethane acrylate oligomer; a reactive component capable of reacting with a lens-casting monomer for casting the cast-polymerized lens, a UV initiator or a thermal initiator, and a solvent. A method for cast-polymerizing a lens, including applying the primer coating composition to at least one external surface of a functional laminate; cutting and forming the functional laminate, placing the shaped functional laminate to which the primer coating is applied and a monomer for casting a lens in a casting cell so that the monomer contacts the primed surface of the functional laminate, and cast-polymerizing the monomer in the casting cell.

Abstract: A method of forming an ophthalmic laminate lens, includes: forming a planar laminate by adhering a first polycarbonate layer to a first side of a thermoplastic elastomer layer, and adhering a second polycarbonate layer to a second side of the thermoplastic elastomer layer, the first polycarbonate layer having a thickness greater than 250 ?m, the second polycarbonate layer having a thickness greater than 250 ?m, and the thermoplastic elastomer layer having a thickness in a range of 15 ?m to 150 ?m; thermoforming the planar laminate into a curved laminate, the curve laminate having a pre-molding curvature; arranging the curved laminate in a mold; and molding, via the mold set at a predetermined temperature and a predetermined pressure, the curved laminate with a polymer melt into a curved lens.

Abstract: Disclosed are methods for preparing a laminate incorporable to a surface of an optical lens. A front surface and/or back surface of a photochromic film or a functional film is pre-treated. A second thermoplastic film is then laminated on each pre-treated surface of the photochromic film or functional film using a water-based adhesive. The pre-treatment applied on the surface(s) of the photochromic film or functional film enables the formation of strong adhesion between the second thermoplastic film and the water-based adhesive.

Abstract: The present disclosure relates to an ophthalmic lens treatment method, comprising heating, in a humidified environment, a semi-finished lens (20) to a predetermined temperature, the semi-finished lens (20) containing a base lens (10) and a film structure (2) of a predetermined thickness, and surfacing the semi-finished lens (20) to a predetermined power, wherein the predetermin ed temperature is a temperature above a softening temperature of the film structure (2), the humidity of the humidified environment is between 30% and 99% and the predetermined thickness of the film structure (2) is between 200 µm and 800 pm.

Abstract: The invention provides a method for manufacturing an ophthalmic article having at least one optical function and at least one predetermined transmission parameter, comprising the steps (102) of surfacing at least a first face of a first body of said article, made from a first material, according to a first geometry determined for providing said predetermined transmission parameters; and surfacing (103) at least a second face of a second body of said article, made from a second material, according to a second geometry determined at least according to said first geometry, for providing said optical.

Abstract: Disclosed are methods for preparing partially polarized optical articles. A polarizing element is used to cover at least a portion of the front surface of an optical article to form a polarizing zone and a non-polarizing zone on the optical article. The optical article is then tinted to produce a gradual color transition between the polarizing zone and non-polarizing zone of the optical article.

Abstract: Disclosed are methods (100) for preparing a laminate incorporable to a surface of an optical lens and methods (500) for incorporating the laminate on the surface of the optical lens. The laminate is prepared by laminating an optical film (202a, 202b), such as a polycarbonate film, on each side of a functional film using an adhesive that is capable of preventing optical defects in the laminates during a thermoforming process and an injection molding process. The adhesive has optimal thermomechanical properties that include that the optical film (202a, 202b) coated with said adhesive has a modulus by compression greater than 6×106 Pa, and preferably greater than 2×108 Pa at a temperature from about 130° C. to 150° C. The laminate is incorporated on the optical lens via thermoforming followed by injection molding with overmolding technology.

Abstract: Disclosed are methods for preparing a laminate incorporable to a surface of an optical lens. A front surface and/or back surface of a photochromic film or a functional film is pre-treated. A second thermoplastic film is then laminated on each pre-treated surface of the photochromic film or functional film using a water-based adhesive. The pre-treatment applied on the surface(s) of the photochromic film or functional film enables the formation of strong adhesion between the second thermoplastic film and the water-based adhesive.

Abstract: The present disclosure includes systems, devices, and methods for preventing contamination during formation of an optical article. In some implementations, a device for preventing contamination of a mold cavity during injection molding of a function wafer includes a containment band having an annular base that defines a first opening configured to receive a functional wafer. The device also includes one or more sidewalls that project a first direction from and surround at least a portion of the first opening. The one or more sidewalls may be configured such that, during formation of an optical article, a first portion of the functional wafer is in contact with the one or more sidewalls.

Abstract: An enhanced primer formulation that may be used in a variety of lens and film laminate applications is disclosed herein. The enhanced primer formulation may be used to enhance adhesion between a film or laminate and a polymerizable or polymerized material.

Abstract: The invention concerns a method of manufacturing an ophthalmic lens, comprising the steps of providing, mounting and blocking a substrate (10) on a machining support unit (65), surfacing an upper face (12) of said substrate, edging a peripheral edge (13) of said substrate, wherein said machining support unit comprises a surfacing member (40) and an edging member (30) which are separable, said surfacing member having a cavity (51) in which said edging member is located during said step of surfacing, said surfacing and edging members being configured so that said substrate is mounted and blocked on said machining support unit in a first predetermined position for the surfacing and the edging and, between said steps of surfacing and edging, the method comprises the step of withdrawing said surfacing member from said machining support unit by retaining said substrate on said edging member.

Abstract: Disclosed are glass and plastic hybrid ophthalmic lenses and methods of manufacture. The lenses include a first glass layer having a first base curve; a second adhesive layer; and a third plastic layer having a second base curve substantially similar to the first base curve, wherein the concave surface of the first glass layer is laminated to the convex surface of the third plastic layer, and wherein the optical power difference between the first glass layer and the third plastic layer is from 0 to 0.1 Diopter (D).

Abstract: The invention provides a method for manufacturing an ophthalmic article having at least one optical function and at least one predetermined transmission parameter, comprising the steps (102) of surfacing at least a first face of a first body of said article, made from a first material, according to a first geometry determined for providing said predetermined transmission parameters; and surfacing (103) at least a second face of a second body of said article, made from a second material, according to a second geometry determined at least according to said first geometry, for providing said optical.

Abstract: User configurable eyeglasses employing retention of lenses in eyeglass frames using elastic cushion connectors may include a pair of lenses, each lens comprising at least one tab extending from the lens. An eyeglasses frame may define at least two fittings, each fitting positioned to receive one tab extending from a lens and each fitting sized larger than the tab to be received. A plurality of eyeglass lens retention cushions are each adapted to be disposed in one of the fittings and to receive one of the tabs. Each eyeglass lens retention cushion might have an elastic cushion body having a relaxed, or in situ, exterior size larger than an interior socket of the fittings and may have an interior opening with a relaxed, or in situ, size smaller than a tab extending from an eyeglasses lens.