Abstract: An axle including a housing having a first cavity and a second cavity formed therein. The first cavity is configured to receive at least a portion of an axle assembly therein, and the second cavity is configured to receive at least a portion of a power source assembly therein.

Abstract: An axle disconnect apparatus having a cam cylinder including a ramp disposed in a radially outer surface thereof. A first clutch element disposed at least partially inside the cam cylinder and an intermediate shaft disposed at least partially within the first clutch element. The intermediate shaft includes a splined portion in constant mesh with the first clutch element. A half shaft may be disposed coaxially with the intermediate shaft, and a second clutch element may be coupled with the half shaft. The first clutch element selectively engages the second clutch element. The axle disconnect apparatus further comprises a latching mechanism whereby the cam cylinder maintains an axial position. The latching mechanism including a radial depression in the cam cylinder ramp, and a cam follower selectively disposed at least partially in the radial depression.

Abstract: An axle including a housing having a first cavity and a second cavity formed therein. The first cavity is configured to receive at least a portion of an axle assembly therein, and the second cavity is configured to receive at least a portion of a power source assembly therein.

Abstract: An axle disconnect apparatus having a cam cylinder including a ramp disposed in a radially outer surface thereof. A first clutch element disposed at least partially inside the cam cylinder and an intermediate shaft disposed at least partially within the first clutch element. The intermediate shaft includes a splined portion in constant mesh with the first clutch element. A half shaft may be disposed coaxially with the intermediate shaft, and a second clutch element may be coupled with the half shaft. The first clutch element selectively engages the second clutch element. The axle disconnect apparatus further comprises a latching mechanism whereby the cam cylinder maintains an axial position. The latching mechanism including a radial depression in the cam cylinder ramp, and a cam follower selectively disposed at least partially in the radial depression.

Abstract: An electromagnetic connect/disconnect system with an electromagnet including a coil and a coil housing. The system also includes a rotatable and axially slideable slide ring located between the coil housing and a sliding collar. The slide ring has a radially outer surface and a radially inner surface. The sliding collar has a first portion and a second portion. The first portion is located radially inward from the slide ring and defines a first set of axially extending teeth. The second portion is located radially inward from the first portion. A return spring is located adjacent the sliding collar. An output gear is also included which has a second set of axially extending teeth for selective engagement with the sliding collar.

Abstract: An axle disconnect system for drive axles that utilizes an engagement spring, an electric motor and a slidable gear. The motor is connected to the slidable gear which moves along threads thereby engaging or disengaging clutch teeth on a first side gear which selectively engages a second side gear. The engagement spring is located between a bearing and the first side gear wherein when engagement is desired, but blocked by misalignment of the teeth, the engagement spring can apply a load to allow for engagement once alignment of the teeth is achieved. The use of a second engagement spring allows for the disengagement of the system when disengagement is typically blocked due to high driveline torques without having to reapply current to the motor.

Abstract: An axle disconnect apparatus having a cam cylinder with a ramp disposed therein. A first clutch element disposed at least partially inside the cam cylinder. The first clutch element includes a first inner diameter and a second inner diameter, where the second inner diameter is greater than the first inner diameter, and the second inner diameter includes a splined portion. A first biasing member and a second biasing member are disposed about the first clutch element, and a portion of the cam cylinder is engaged between the first biasing member and the second biasing member. An intermediate shaft is disposed within the first clutch element, and is in constant splined engagement with the first clutch element. A second clutch element is coupled with a half shaft disposed coaxially with the intermediate shaft. The second clutch element includes splines which are in selective engagement with splines of the first clutch element.

Abstract: A method of sensing an internal temperature of a differential carrier includes providing a differential carrier temperature sensing package with an electronic circuit board having a first temperature sensor that is in thermally conductive contact with a thermal conductor, where the thermal resistance of the package and thermal conductor is given and known as RENC. The package is extended through an opening in a differential carrier that has a fluid in it. The first temperature sensor senses a differential fluid temperature TSNS. The electronic circuit board further has a second temperature sensor, whereby the thermal resistance of the circuit board is a given known resistance RPCB. The second temperature sensor senses an internal package temperature TPCB within the package. Consequently, an internal temperature of the differential is calculated from the equation: TINT=TSNS(1+RENC/RPCB)?TPCB(RENC/RPCB).

Abstract: A method of sensing an internal temperature of a differential carrier includes providing a differential carrier temperature sensing package with an electronic circuit board having a first temperature sensor that is in thermally conductive contact with a thermal conductor, where the thermal resistance of the package and thermal conductor is given and known as RENC. The package is extended through an opening in a differential carrier that has a fluid in it. The first temperature sensor senses a differential fluid temperature TSNS. The electronic circuit board further has a second temperature sensor, whereby the thermal resistance of the circuit board is a given known resistance RPCB. The second temperature sensor senses an internal package temperature TPCB within the package. Consequently, an internal temperature of the differential is calculated from the equation: TINT=TSNS(1+RENC/RPCB)?TPCB(RENC/RPCB).

Abstract: An axle disconnect system for drive axles that utilizes an engagement spring, an electric motor and a slidable gear. The motor is connected to the slidable gear which moves along threads thereby engaging or disengaging clutch teeth on a first side gear which selectively engages a second side gear. The engagement spring is located between a bearing and the first side gear wherein when engagement is desired, but blocked by misalignment of the teeth, the engagement spring can apply a load to allow for engagement once alignment of the teeth is achieved.

Abstract: A method of sensing an internal temperature of a differential carrier includes providing a differential carrier temperature sensing package with an electronic circuit board having a first temperature sensor that is in thermally conductive contact with a thermal conductor, where the thermal resistance of the package and thermal conductor is given and known as RENC. The package is extended through an opening in a differential carrier that has a fluid in it. The first temperature sensor senses a differential fluid temperature TSNS. The electronic circuit board further has a second temperature sensor, whereby the thermal resistance of the circuit board is a given known resistance RPCB. The second temperature sensor senses an internal package temperature TPCB within the package. Consequently, an internal temperature of the differential is calculated from the equation: TINT=TSNS(1+RENC/RPCB)?TPCB(RENC/RPCB).

Abstract: An electromagnetic connect/disconnect system with an electromagnet including a coil and a coil housing. The system also includes a rotatable and axially slideable slide ring located between the coil housing and a sliding collar. The slide ring has a radially outer surface and a radially inner surface. The sliding collar has a first portion and a second portion. The first portion is located radially inward from the slide ring and defines a first set of axially extending teeth. The second portion is located radially inward from the first portion. A return spring is located adjacent the sliding collar. An output gear is also included which has a second set of axially extending teeth for selective engagement with the sliding collar.

Abstract: An electromagnetic connect/disconnect system with an electromagnet including a coil and a coil housing. The system also including a slide ring located between the coil housing and a sliding collar. The slide ring has a radially outer surface and a radially inner surface. The sliding collar has a first portion and a second portion. The first portion is located radially inward from the slide ring and defines a first set of axially extending teeth. The second portion is located radially inward from the first portion. A return spring groove is located radially inward from the sliding collar first portion and houses a return spring. An output gear is also included which has a second set of axially extending teeth for selective engagement with the first set of teeth.

Abstract: An electromagnetic connect/disconnect system with an electromagnet including a coil and a coil housing. The system also including a slide ring located between the coil housing and a sliding collar. The slide ring has a radially outer surface and a radially inner surface. The sliding collar has a first portion and a second portion. The first portion is located radially inward from the slide ring and defines a first set of axially extending teeth. The second portion is located radially inward from the first portion. A return spring groove is located radially inward from the sliding collar first portion and houses a return spring. An output gear is also included which has a second set of axially extending teeth for selective engagement with the first set of teeth.

Abstract: A unitary and integrally formed ring gear shroud having a first end portion, an arc-shaped middle portion, a second end portion, a first side and a second side. The first end portion extends orthogonally from the arc-shaped middle portion. The second end portion extends orthogonally from the arc-shaped middle portion, opposite the first end portion. The first end portion and the second end portions each extend from the arc-shaped middle portion. The first and second sides each have an inner surface and an outer surface. The inner and outer surfaces of the first side define a first radiused opening. The inner and outer surfaces of the second side also define a second radiused opening, wherein the first opening has a larger radius than the second opening. The outer surfaces of the first side and the second side are non-symmetrical.

Abstract: A method of sensing an internal temperature of a differential carrier includes providing a differential carrier temperature sensing package with an electronic circuit board having a first temperature sensor that is in thermally conductive contact with a thermal conductor, where the thermal resistance of the package and thermal conductor is given and known as RENC. The package is extended through an opening in a differential carrier that has a fluid in it. The first temperature sensor senses a differential fluid temperature TSNS. The electronic circuit board further has a second temperature sensor, whereby the thermal resistance of the circuit board is a given known resistance RPCB. The second temperature sensor senses an internal package temperature TPCB within the package. Consequently, an internal temperature of the differential is calculated from the equation: TINT=TSNS(1+RENC/RPCB)?TPCB(RENC/RPCB).

Abstract: A power transfer unit for a vehicle is provided having a transfer sleeve, a flanged ring gear, an output shaft, and a clutching assembly. The transfer sleeve, the flanged ring gear, and the clutching assembly are disposed in a housing about an axle shaft connected to a center differential. The transfer sleeve is drivingly engaged with a carrier of the center differential and the flanged ring gear is disposed about the transfer sleeve and drivingly engaged with the output shaft. The clutching assembly includes a locking collar and a clutch. The clutch may be engaged to transfer torque through the transfer sleeve to the output shaft through the flanged ring gear and the locking collar may be engaged to drivingly engage the transfer sleeve with the output shaft through the flanged ring gear.

Abstract: A central tire inflation system for live spindle wheel ends comprising a steering knuckle secured to a vehicle, and a spindle assembly rotatably mounted about the steering knuckle. A drive shaft is rotatably disposed through the steering knuckle and is in driving connection with the spindle assembly. A rubbing slip-ring seal is mounted into a flange of the steering knuckle and defines a seal chamber between the knuckle flange on one side and the drive shaft and the spindle assembly on the other side. An inlet passageway is formed directly through the steering knuckle in communication with the seal chamber. The inlet passageway transmits pressurized air from a pressurized air source directly to the seal chamber. An outlet passageway is formed directly through the spindle assembly and is also in direct communication with the seal chamber to establish communication between the seal chamber and a pneumatic tire.