Abstract: A system for determining an optimal hardness of a patient interface device includes a fit score determination unit structured to receive a 3-D model of the patient interface device and a 3-D model of a patient's face and to determine a fit score between the patient interface device and the patient's face based on the 3-D model of the patient interface device and the 3-D model of the patient's face, and a hardness determination unit structured to determine a hardness value of the patient interface device based on the determined fit score.

Abstract: An interface device is structured to be connected in fluid communication with a source of breathing gas and to provide a flow of breathing gas to the airways of a patient. The interface device includes a support (24), a deformable portion (28) situated on the support, and an interface portion (32) situated on the deformable portion and being structured to be engaged with the patient in the vicinity of the airways, with the deformable portion including a plurality of deformable elements (36) that form a lattice structure and that are connected with the support at a plurality of spaced apart points of connection (44) on the support. The interface device may be formed via an additive manufacturing process.

Abstract: A support member for use in a sealing assembly of a patient interface device for delivering a flow of a breathing gas to the airway of a patient. The support member includes: a first end structured to be coupled to a frame member of the patent interface device; a second end structured to sealingly engage the face of a patient or to underlie a sealing flap which is structured to sealingly engage the face of a patient; and a sidewall which extends between the first end and the second end. The sidewall is formed from a plurality of beads of material.

Abstract: A method of generating a customized headgear that includes a plurality of physical features and being usable with a mask component that supplies a flow of breathing gas to the patient's airways. The method includes receiving one or more parameters pertaining to the patient's head, subjecting at least some of the parameters to one or more algorithms to determine at least one of a length of a physical feature of the plurality of physical features and an angle between a pair of physical features of the plurality of physical features, generating an outline of at least a portion of a body which, when formed, is usable to assemble therefrom at least a portion of the headgear, and outputting a pattern usable to enable the formation of the at least portion of the body from at least a first sheet of at least a first material.

Abstract: A method of determining facial metrics of a patient includes: capturing a first image of the patient with an image capturing device positioned in a first known position with the assistance of a positioning device, capturing a second image of the patient with the image capturing device positioned in a second known position different that the first known position with the assistance of the positioning device, and determining facial metrics of the patient by analyzing the first image and the second image.

Abstract: A patient interface assembly having an improved support for use in securing a patient interface device to the head of a patient overcomes the shortcomings of conventional headgear. The improved support provides a self-adjusting anchor point situated anterior to the ear of the patient that provides enhanced stability in mounting the patient interface device to the patient.

Abstract: A support member for use in a sealing assembly of a patient interface device for delivering a flow of a breathing gas to the airway of a patient. The support member comprises: a first end structured to be coupled to a frame member of the patent interface device; a second end structured to sealingly engage the face of a patient or to underlie a sealing flap which is structured to sealingly engage the face of a patient; and a sidewall which extends between the first end and the second end. The sidewall is formed from a plurality of beads of material.

Abstract: A frame for use in a patient interface device for delivering a flow of breathing gas to the airway of a patient includes a first end structured to be disposed at or about the forehead of the patient and a second end opposite the first end. The second end is structured to be coupled to a adapted to sealingly engage the face of the patient about an airway of the patient. The frame further includes a spine extending between the first end and the second end. The spine is sized and configured to follow the profile of the patient along at least a portion of each of the forehead, brow and nose of the patient.

Abstract: A patient interface of the present invention includes a faceplate including a plurality of headgear attachment elements, a seal member operatively coupled to the faceplate; and an adjustment mechanism coupling the seal member to the faceplate. The adjustment mechanism controls the position of the seal member relative to the faceplate such that the seal member is moveable from a first position to a second position and is maintained in the second position during use of the patient interface after being moved to the second position.

Abstract: A device for supporting at least a portion of a human body. The device includes: a deformable, yet resilient, three-dimensional lattice structure having a plurality of interconnected arm elements; and a continuous airspace disposed among the lattice structure.

Abstract: A patient interface device for use in delivering a flow of a breathing gas to the airway of a patient includes a frame formed of a substantially rigid material and a flexible airway formed of a pliable material. The flexible airway includes: a first end having an aperture defined therein which is structured to be coupled to a gas delivery conduit for receiving the flow of breathing gas; a second end disposed opposite the first end and coupled to the frame, the second end having a sealing flap extending radially inward from a periphery of the second end which is structured to sealingly engage the face of the patient about the airway of the patient; and a wall portion extending between the first end and the second end, the wall portion defining a passage adapted to convey the flow of breathing gas from the first end to the second end.

Abstract: A patient interface device that overcomes the shortcomings of conventional patient interface devices is provided. One embodiment of the patient interface device provides a cushion for a patient interface device that includes a first end portion structured to contact a portion of a patient's face. The first end portion includes an inner, first surface, an outer, second surface and at least one pocket disposed between the first end portion first surface and the first end portion second surface.

Abstract: An interface device is structured to be connected in fluid communication with a source of breathing gas and to provide a flow of breathing gas to the airways of a patient. The interface device includes a support (24), a deformable portion (28) situated on the support, and an interface portion (32) situated on the deformable portion and being structured to be engaged with the patient in the vicinity of the airways, with the deformable portion including a plurality of deformable elements (36) that form a lattice structure and that are connected with the support at a plurality of spaced apart points of connection (44) on the support. The interface device may be formed via an additive manufacturing process.

Abstract: A coupling assembly for a respiratory interface device support assembly and a respiratory interface device mask is provided. The respiratory interface device support assembly has at least one strap structured to be coupled to each lateral side of the respiratory interface device mask. The coupling assembly includes a first rotatable coupling component structured to be coupled to the support assembly and having a first rotation limiting structure, and, a second rotatable coupling component structured to be coupled to the mask and having a second rotation limiting structure. When coupled, the first rotatable coupling component first rotation limiting structure and the second rotatable coupling component first rotation limiting structure limit the rotation of the first rotatable coupling component relative to the second rotatable coupling component.

Abstract: A method of generating a customized headgear that includes a plurality of physical features and being usable with a mask component that supplies a flow of breathing gas to the patient's airways. The method includes receiving one or more parameters pertaining to the patient's head, subjecting at least some of the parameters to one or more algorithms to determine at least one of a length of a physical feature of the plurality of physical features and an angle between a pair of physical features of the plurality of physical features, generating an outline of at least a portion of a body which, when formed, is usable to assemble therefrom at least a portion of the headgear, and outputting a pattern usable to enable the formation of the at least portion of the body from at least a first sheet of at least a first material.

Abstract: A method of determining facial metrics of a patient includes: capturing a first image of the patient with an image capturing device positioned in a first known position with the assistance of a positioning device, capturing a second image of the patient with the image capturing device positioned in a second known position different that the first known position with the assistance of the positioning device, and determining facial metrics of the patient by analyzing the first image and the second image.

Abstract: A customized member for use in an interface device for delivering a flow of breathing gas to the airway of a patient. The member includes at least one dimensional characteristic selected to fit the member to the patient and an indicia, which was selected by the patient or a representative thereof, formed permanently therein.

Abstract: A cushion assembly (16) for use in a patient interface device (10) includes a cushion member having a sealing flap (24) adapted to sealing engage a user's face about at least one of an oral orifice or nasal orifices of the user. The cushion member defines a cavity (30) therein accessible via an opening generally defined by the sealing flap. The cushion assembly further includes a stabilizing member (16b) having a first end and an opposite second end, the first end and the second end being selectively coupled to the sealing flap such that the stabilizing member spans across at least a portion of the opening.

Abstract: A method of providing a semi-custom patient interface device is disclosed. The semi-custom patient interface device is based upon both generic facial parameters and the facial parameters of a specific individual.

Abstract: The present invention is relating to various embodiments of a respiratory interface device, such as a mask, that includes a fabric body structured to accommodate one or both of a nasal and oral region of a user's face. The fabric body includes a fabric connecting member extending therefrom structured to receive a coupling device for delivering a gas to the respiratory interface device. In another embodiment, the fabric body includes a non-fabric support element.