Abstract: A ceramic matrix composite article, method for forming the article, and perforated ply which may be incorporated therein are disclosed. The article includes at least one shell ply forming an exterior wall having first and second portions and defining a plenum. An annular brace formed of at least one structural support ply is disposed within the plenum, including a first integral portion integral with and part of the first portion of the exterior wall, a first curved portion extending from the first integral portion and curving across the article plenum to the second portion of the exterior wall, a second integral portion integral with and part of the second portion of the exterior wall, a second curved portion extending from the second integral portion and curving across the article plenum to the first curved portion, and an overlap in which the first and second curved portions are integral.

Abstract: Systems, methods and devices adapted to ease manufacture of composite articles (e.g., ceramic composite articles), particularly composite articles which include a hollow feature are disclosed. In one embodiment, a system includes: a consumable core formed to be disposed within an inner portion of a composite precursor, the consumable core adapted to convert into an infiltrant during a manufacturing process and infiltrate the composite precursor.

Abstract: A casing for a turbo-machine at least partially defines a flow path for a working fluid through or around one or more of a compressor section, a combustor assembly, or a turbine section. The casing defines an inner surface and the inner surface defines a plurality of debris routing channels. The plurality of debris routing channels are configured to route debris in a working fluid within the casing towards a debris collection mechanism.

Abstract: A hollow ceramic matrix composite (CMC) turbine bucket with an internal reinforcement lattice structure has improved vibration properties and stiffness. The lattice structure is formed of thin-walled plies made of CMC. The wall structures are arranged and located according to high stress areas within the hollow bucket. After the melt infiltration process, the mandrels melt away, leaving the wall structure to become the internal lattice reinforcement structure of the bucket.

Abstract: A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

Abstract: A casing for a turbo-machine at least partially defines a flow path for a working fluid through or around one or more of a compressor section, a combustor assembly, or a turbine section. The casing defines an inner surface and the inner surface defines a plurality of debris routing channels. The plurality of debris routing channels are configured to route debris in a working fluid within the casing towards a debris collection mechanism.

Abstract: A hollow ceramic matrix composite (CMC) turbine bucket with an internal reinforcement lattice structure has improved vibration properties and stiffness. The lattice structure is formed of thin-walled plies made of CMC. The wall structures are arranged and located according to high stress areas within the hollow bucket. After the melt infiltration process, the mandrels melt away, leaving the wall structure to become the internal lattice reinforcement structure of the bucket.

Abstract: A process of producing a ceramic matrix composite turbine bucket, an insert for a ceramic matrix composite turbine bucket, and a ceramic matrix composite turbine bucket are disclosed. The process includes providing a bucket preform having a dovetail cavity, the dovetail cavity being enclosed within a dovetail shank of the bucket preform, positioning an insert within the dovetail cavity, then forming the ceramic matrix composite turbine bucket in a furnace. The insert includes a geometry configured to be fit within a dovetail cavity of the ceramic matrix composite turbine bucket, a bucket preform, or both. The insert is foam material or a plurality of ceramic matrix composite plies. The ceramic matrix composite turbine bucket includes a dovetail shank and a dovetail cavity enclosed within the dovetail shank. The dovetail cavity is arranged and disposed for receiving an insert.

Abstract: A ceramic matrix composite component for a power generation system includes a ceramic foam core and a ceramic matrix composite material surrounding at least a portion of the ceramic foam core. The ceramic foam core remains in place during operation of the component in the power generation system. Additionally, a method of forming the ceramic matrix composite component is provided.

Abstract: Systems, methods and devices adapted to ease manufacture of composite articles (e.g., ceramic composite articles), particularly composite articles which include a hollow feature are disclosed. In one embodiment, a system includes: a consumable core formed to be disposed within an inner portion of a composite precursor, the consumable core adapted to convert into an infiltrant during a manufacturing process and infiltrate the composite precursor.

Abstract: A reinforced coating for a substrate includes a bond coat layer bonded to a surface of the substrate; an intermediate layer bonded to the bond coat layer; a reinforced layer bonded to the intermediate layer, wherein the reinforced layer comprises a woven fiber mesh disposed in the reinforced layer in a substantially planar position.

Abstract: A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

Abstract: A ceramic matrix composite component for a power generation system includes a ceramic foam core and a ceramic matrix composite material surrounding at least a portion of the ceramic foam core. The ceramic foam core remains in place during operation of the component in the power generation system. Additionally, a method of forming the ceramic matrix composite component is provided.