Patents by Inventor Peter Fontana
Peter Fontana has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8132630Abstract: A system for reverse circulation in a wellbore includes equipment for supplying drilling fluid into the wellbore bit via at least an annulus of the wellbore and returning the drilling fluid to a surface location via at least a bore of a wellbore tubular. The system also includes devices for controlling the annulus pressure associated with this reverse circulation. An active pressure differential device may increase the pressure wellbore annulus to at least partially offset a circulating pressure loss. Alternatively, the system may include devices for decreasing the pressure in the annulus of the wellbore.Type: GrantFiled: March 29, 2007Date of Patent: March 13, 2012Assignee: Baker Hughes IncorporatedInventors: Sven Krueger, Volker Krueger, Jens Bruns, Roger Fincher, Larry Watkins, Peter Aronstam, Peter Fontana
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Patent number: 7721822Abstract: Methods and control systems are provided for a wellbore drilling system having an active differential pressure device (APD device) in fluid communication with a returning fluid. The APD Device creates a differential pressure across the device, which reduces the pressure below or downhole of the device. In embodiments, a control unit controls the APD Device in real time via a data transmission system. In one arrangement, the data transmission system includes data links formed by conductors associated with the drill string. The conductors, which may include electrical wires and/or fiber optic bundles, couple the control unit to the APD Device and other downhole tools such as sensors. In other arrangements, the data link can include data transmission stations that use acoustic, EM, and/or RF signals to transfer data. In still other embodiments, a mud pulse telemetry system can be used in transfer data and command signals.Type: GrantFiled: March 10, 2006Date of Patent: May 25, 2010Assignee: Baker Hughes IncorporatedInventors: Sven Krueger, Volker Krueger, Harald Grimmer, Roger W. Fincher, Larry A. Watkins, Peter Aronstam, Peter Fontana
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Patent number: 7353887Abstract: An active differential pressure device (APD device) in fluid communication with a returning fluid creates a differential pressure across the device, which controls pressure below the APD Device. In embodiments, a control unit controls the APD Device to provide a selected pressure differential at a wellbore bottom, adjacent a casing shoe, in an intermediate wellbore location, or in a casing. In one arrangement, the control system is pre-set at the surface such that the APD Device provides a substantially constant pressure differential. In other arrangements, the control system adjusts an operating parameter of the APD Device to provide a desired pressure differential in response to one or more measured parameters. Devices such as an adjustable bypass can be used to control the APD Device. In other embodiments, one or more flow control devices coupled to the return fluid reduce the effective pressure differential provided by the APD Device.Type: GrantFiled: September 8, 2005Date of Patent: April 8, 2008Assignee: Baker Hughes IncorporatedInventors: Sven Krueger, Volker Krueger, Harald Grimmer, Larry A. Watkins, Peter Aronstam, Peter Fontana, Roger W. Fincher
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Publication number: 20070278007Abstract: A system for reverse circulation in a wellbore include equipment for supplying drilling fluid into the wellbore bit via at least an annulus of the wellbore and returning the drilling fluid to a surface location via at least a bore of a wellbore tubular. The system also includes devices for controlling the annulus pressure associated with this reverse circulation. In one embodiment, an active pressure differential device increases the pressure wellbore annulus to at least partially offset a circulating pressure loss. In other embodiments, the system includes devices for decreasing the pressure in the annulus of the wellbore. For offshore application, annulus pressure is decreased to accommodate the pore and fracture pressures of a subsea formation. In still other embodiments, annulus pressure is decreased to cause an underbalanced condition in the well.Type: ApplicationFiled: March 29, 2007Publication date: December 6, 2007Applicant: Baker Hughes IncorporatedInventors: Sven Krueger, Volker Krueger, Jens Bruns, Roger Fincher, Larry Watkins, Peter Aronstam, Peter Fontana
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Patent number: 7270185Abstract: A drilling system for drilling subsea wellbores includes a tubing-conveyed drill bit that passes through a subsea wellhead. Surface supplied drilling fluid flows through the tubing, discharges at the drill bit, returns to the wellhead through a wellbore annulus, and flows to the surface via a riser extending from the wellhead. A flow restriction device positioned in the riser restricts the flow of the returning fluid while an active fluid device controllably discharges fluid from a location below to just above the flow restriction device in the riser, thereby controlling bottomhole pressure and equivalent circulating density (“ECD”). Alternatively, the fluid is discharged into a separate return line thereby providing dual gradient drilling while controlling bottomhole pressure and ECD. A controller controls the energy and thus the speed of the pump in response to downhole measurement(s) to maintain the ECD at a predetermined value or within a predetermined range.Type: GrantFiled: July 9, 2002Date of Patent: September 18, 2007Assignee: Baker Hughes IncorporatedInventors: Peter Fontana, Larry Watkins, Peter Aronstam
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Patent number: 7185705Abstract: A subsea return fluid recovery system for recovering drilling fluid and cuttings (“return fluid”) from a subsea wellbore in one embodiment includes a hub at the opening of the subsea wellbore that directs fluid into a transport device. In one embodiment, the hub includes a stand pipe that forms a return fluid column, the hydrostatic pressure of which causes return fluid to flow into the transport device rather than up the stand pipe. One or more buoyant members attached to the transport device convey the transport device toward the surface. A preferred recovery method includes collecting return fluid at the seabed, passively transporting the collected fluid to the surface, and processing the collected fluid at a local (offshore) or land based treatment facility. The retrieval and processing of the return fluid is done outside the critical path of the drilling activities at an offshore platform.Type: GrantFiled: March 18, 2003Date of Patent: March 6, 2007Assignee: Baker Hughes IncorporatedInventor: Peter Fontana
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Publication number: 20070045006Abstract: Methods and control systems are provided for a wellbore drilling system having an active differential pressure device (APD device) in fluid communication with a returning fluid. The APD Device creates a differential pressure across the device, which reduces the pressure below or downhole of the device. In embodiments, a control unit controls the APD Device in real time via a data transmission system. In one arrangement, the data transmission system includes data links formed by conductors associated with the drill string. The conductors, which may include electrical wires and/or fiber optic bundles, couple the control unit to the APD Device and other downhole tools such as sensors. In other arrangements, the data link can include data transmission stations that use acoustic, EM, and/or RF signals to transfer data. In still other embodiments, a mud pulse telemetry system can be used in transfer data and command signals.Type: ApplicationFiled: March 10, 2006Publication date: March 1, 2007Applicant: Baker Hughes IncorporatedInventors: Sven Krueger, Volker Krueger, Harald Grimmer, Roger Fincher, Larry Watkins, Peter Aronstam, Peter Fontana
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Patent number: 7174975Abstract: Methods and control systems are provided for a wellbore drilling system having an active differential pressure device (APD device) in fluid communication with a returning fluid. The APD Device creates a differential pressure across the device, which reduces the pressure below or downhole of the device. In embodiments, a control unit controls the APD Device to provide a selected pressure differential at a wellbore bottom, adjacent a casing shoe, in an intermediate wellbore location, or in a casing. In one arrangement, the control system is pre-set at the surface such that the APD Device provides a substantially constant pressure differential. In other arrangements, the control system measures one or more parameters (e.g., wellbore pressure, formation parameters, BHA parameters, etc.) and adjusts an operating parameter of the APD Device to provide a desired pressure differential. Devices such as an adjustable bypass can be used to control the APD Device.Type: GrantFiled: September 9, 2004Date of Patent: February 13, 2007Assignee: Baker hughes IncorporatedInventors: Sven Krueger, Volker Krueger, Harald Grimmer, Roger Fincher, Larry Watkins, Peter Aronstam, Peter Fontana
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Patent number: 7114581Abstract: A wellbore drilling system has an umbilical that carries a drill bit in a wellbore. Drilling fluid pumped into the umbilical discharges at the drill bit bottom and returns through an annulus between the umbilical and the wellbore carrying entrained drill cuttings. An active differential pressure device (APD device), such as a jet pump, turbine or centrifugal pump, in fluid communication with the returning fluid creates a differential pressure across the device, which alters the pressure below or downhole of the device. The APD device can be driven by a positive displacement motor, a turbine, an electric motor, or a hydraulic motor. A controller controls the operation of the APD device in response to programmed instructions and/or one or more parameters of interest detected by one or more sensors. A preferred system is a closed loop system that maintains the wellbore at under-balance condition, at-balance condition or over-balance condition.Type: GrantFiled: February 20, 2004Date of Patent: October 3, 2006Assignee: Deep Vision LLCInventors: Peter Aronstam, Volker Krueger, Sven Krueger, Harald Grimmer, Roger Fincher, Larry Watkins, Peter Fontana
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Patent number: 7096975Abstract: One or more components of a wellbore drilling assembly utilize a modular construction to facilitate assembly, disassembly, repair and/or maintenance of a wellbore drilling assembly and/or to extend the overall operating capabilities of the drilling assembly. In one embodiment, a modular construction is used for an APD Device, a motor driving the modular APD Device, a comminution device, and an annular seal. Individual modules can be configure have different operating set points, operating parameters and characteristics (e.g., rotational speeds, flow rates, pressure differentials, etc.) and/or different responses to given environmental factors or conditions (e.g., pressure, temperature, wellbore fluid chemistry, etc.). In one embodiment, the high-pressure seals used in conjunction with the APD Device and/or motor is a hydrodynamic seal that provides a selected leak or flow rates. Optionally, the seal is modular to provide different degrees of leak rates and/or different functional characteristics.Type: GrantFiled: March 25, 2004Date of Patent: August 29, 2006Assignee: Baker Hughes IncorporatedInventors: Peter Aronstam, Volker Krueger, Sven Krueger, Harald Grimmer, Roger Fincher, Larry Watkins, Peter Fontana
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Publication number: 20060124352Abstract: An active differential pressure device (APD device) in fluid communication with a returning fluid creates a differential pressure across the device, which controls pressure below the APD Device. In embodiments, a control unit controls the APD Device to provide a selected pressure differential at a wellbore bottom, adjacent a casing shoe, in an intermediate wellbore location, or in a casing. In one arrangement, the control system is pre-set at the surface such that the APD Device provides a substantially constant pressure differential. In other arrangements, the control system adjusts an operating parameter of the APD Device to provide a desired pressure differential in response to one or more measured parameters. Devices such as an adjustable bypass can be used to control the APD Device. In other embodiments, one or more flow control devices coupled to the return fluid reduce the effective pressure differential provided by the APD Device.Type: ApplicationFiled: September 8, 2005Publication date: June 15, 2006Applicant: Baker Hughes IncorporatedInventors: Sven Krueger, Volker Krueger, Harald Grimmer, Larry Watkins, Peter Aronstam, Peter Fontana, Roger Fincher
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Patent number: 7055627Abstract: The present invention provides drilling systems for drilling wellbores. The drilling system includes an umbilical that passes through a wellhead and carries a drill bit. A drilling fluid system supplies drilling fluid into an annulus (supply line) between the umbilical and the wellbore, which discharges at the drill bit bottom and returns to the wellhead through the umbilical (return line) carrying the drill cuttings. A fluid circulation device, such as a turbine or centrifugal pump, is operated in the return line to provide the primary motive force for circulating drilling fluid through a fluid circuit formed by the supply line and return line. Optionally, a secondary fluid circulation device in fluid communication with the return line can cooperate with the fluid circulation device to circulate drilling fluid and/or a near bit fluid circulation device can be used to provide localized flow control or suction pressure to improve bit cleaning.Type: GrantFiled: November 14, 2003Date of Patent: June 6, 2006Assignee: Baker Hughes IncorporatedInventors: Peter Fontana, Roger Fincher, Larry Watkins, Peter Aronstam
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Publication number: 20060065402Abstract: A drilling system for drilling subsea wellbores includes a tubing-conveyed drill bit that passes through a subsea wellhead. Surface supplied drilling fluid flows through the tubing, discharges at the drill bit, returns to the wellhead through a wellbore annulus, and flows to the surface via a riser extending from the wellhead. A flow restriction device positioned in the riser restricts the flow of the returning fluid while an active fluid device controllably discharges fluid from a location below to just above the flow restriction device in the riser, thereby controlling bottomhole pressure and equivalent circulating density (“ECD”). Alternatively, the fluid is discharged into a separate return line thereby providing dual gradient drilling while controlling bottomhole pressure and ECD. A controller controls the energy and thus the speed of the pump in response to downhole measurement(s) to maintain the ECD at a predetermined value or within a predetermined range.Type: ApplicationFiled: July 9, 2002Publication date: March 30, 2006Applicant: Baker Hughes IncorporatedInventors: Peter Fontana, Larry Watkins, Peter Aronstam
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Publication number: 20050098349Abstract: Methods and control systems are provided for a wellbore drilling system having an active differential pressure device (APD device) in fluid communication with a returning fluid. The APD Device creates a differential pressure across the device, which reduces the pressure below or downhole of the device. In embodiments, a control unit controls the APD Device to provide a selected pressure differential at a wellbore bottom, adjacent a casing shoe, in an intermediate wellbore location, or in a casing. In one arrangement, the control system is pre-set at the surface such that the APD Device provides a substantially constant pressure differential. In other arrangements, the control system measures one or more parameters (e.g., wellbore pressure, formation parameters, BHA parameters, etc.) and adjusts an operating parameter of the APD Device to provide a desired pressure differential. Devices such as an adjustable bypass can be used to control the APD Device.Type: ApplicationFiled: September 9, 2004Publication date: May 12, 2005Applicant: Baker Hughes IncorporatedInventors: Sven Krueger, Volker Krueger, Harald Grimmer, Roger Fincher, Larry Watkins, Peter Aronstam, Peter Fontana
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Patent number: 6854532Abstract: The present invention provides drilling systems for drilling subsea wellbores. The drilling system includes a tubing that passes through a sea bottom wellhead and carries a drill bit. A drilling fluid system continuously supplies drilling fluid into the tubing, which discharges at the drill bit bottom and returns to the wellhead through an annulus between the tubing and the wellbore carrying the drill cuttings. A fluid return line extending from the wellhead equipment to the drilling vessel transports the returning fluid to the surface. In a riserless arrangement, the return fluid line is separate and spaced apart from the tubing. In a system using a riser, the return fluid line may be the riser or a separate line carried by the riser. The tubing may be coiled tubing with a drilling motor in the bottom hole assembly driving the drill bit.Type: GrantFiled: November 17, 2003Date of Patent: February 15, 2005Assignee: Deep Vision LLCInventors: Roger W. Fincher, Roland May, Peter Fontana, Larry Watkins, James W. Macfarlane
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Publication number: 20040256161Abstract: One or more components of a wellbore drilling assembly utilize a modular construction to facilitate assembly, disassembly, repair and/or maintenance of a wellbore drilling assembly and/or to extend the overall operating capabilities of the drilling assembly. In one embodiment, a modular construction is used for an APD Device, a motor driving the modular APD Device, a comminution device, and an annular seal. Individual modules can be configure have different operating set points, operating parameters and characteristics (e.g., rotational speeds, flow rates, pressure differentials, etc.) and/or different responses to given environmental factors or conditions (e.g., pressure, temperature, wellbore fluid chemistry, etc.). In one embodiment, the high-pressure seals used in conjunction with the APD Device and/or motor is a hydrodynamic seal that provides a selected leak or flow rates. Optionally, the seal is modular to provide different degrees of leak rates and/or different functional characteristics.Type: ApplicationFiled: March 25, 2004Publication date: December 23, 2004Applicant: Baker Hughes IncorporatedInventors: Peter Aronstam, Volker Krueger, Sven Krueger, Harald Grimmer, Roger Fincher, Larry Watkins, Peter Fontana
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Publication number: 20040206548Abstract: A wellbore drilling system has an umbilical that carries a drill bit in a wellbore. Drilling fluid pumped into the umbilical discharges at the drill bit bottom and returns through an annulus between the umbilical and the wellbore carrying entrained drill cuttings. An active differential pressure device (APD device), such as a jet pump, turbine or centrifugal pump, in fluid communication with the returning fluid creates a differential pressure across the device, which alters the pressure below or downhole of the device. The APD device can be driven by a positive displacement motor, a turbine, an electric motor, or a hydraulic motor. A controller controls the operation of the APD device in response to programmed instructions and/or one or more parameters of interest detected by one or more sensors. A preferred system is a closed loop system that maintains the wellbore at under-balance condition, at-balance condition or over-balance condition.Type: ApplicationFiled: February 20, 2004Publication date: October 21, 2004Applicant: Baker Hughes IncorporatedInventors: Peter Aronstam, Volker Krueger, Sven Krueger, Harald Grimmer, Roger Fincher, Larry Watkins, Peter Fontana
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Publication number: 20040154805Abstract: The present invention provides drilling systems for drilling wellbores. The drilling system includes an umbilical that passes through a wellhead and carries a drill bit. A drilling fluid system supplies drilling fluid into an annulus (supply line) between the umbilical and the wellbore, which discharges at the drill bit bottom and returns to the wellhead through the umbilical (return line) carrying the drill cuttings. A fluid circulation device, such as a turbine or centrifugal pump, is operated in the return line to provide the primary motive force for circulating drilling fluid through a fluid circuit formed by the supply line and return line. Optionally, a secondary fluid circulation device in fluid communication with the return line can cooperate with the fluid circulation device to circulate drilling fluid and/or a near bit fluid circulation device can be used to provide localized flow control or suction pressure to improve bit cleaning.Type: ApplicationFiled: November 14, 2003Publication date: August 12, 2004Applicant: Baker Hughes IncorporatedInventors: Peter Fontana, Roger Fincher, Larry Watkins, Peter Aronstam
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Publication number: 20040124008Abstract: The present invention provides drilling systems for drilling subsea wellbores. The drilling system includes a tubing that passes through a sea bottom wellhead and carries a drill bit. A drilling fluid system continuously supplies drilling fluid into the tubing, which discharges at the drill bit bottom and returns to the wellhead through an annulus between the tubing and the wellbore carrying the drill cuttings. A fluid return line extending from the wellhead equipment to the drilling vessel transports the returning fluid to the surface. In a riserless arrangement, the return fluid line is separate and spaced apart from the tubing. In a system using a riser, the return fluid line may be the riser or a separate line carried by the riser. The tubing may be coiled tubing with a drilling motor in the bottom hole assembly driving the drill bit.Type: ApplicationFiled: November 17, 2003Publication date: July 1, 2004Applicant: Baker Hughes IncorporatedInventors: Roger W. Fincher, Roland May, Peter Fontana, Larry Watkins, James W. Macfarlane
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Publication number: 20040031623Abstract: A subsea return fluid recovery system for recovering drilling fluid and cuttings (“return fluid”) from a subsea wellbore in one embodiment includes a hub at the opening of the subsea wellbore that directs fluid into a transport device. In one embodiment, the hub includes a stand pipe that forms a return fluid column, the hydrostatic pressure of which causes return fluid to flow into the transport device rather than up the stand pipe. One or more buoyant members attached to the transport device convey the transport device toward the surface. A preferred recovery method includes collecting return fluid at the seabed, passively transporting the collected fluid to the surface, and processing the collected fluid at a local (offshore) or land based treatment facility. The retrieval and processing of the return fluid is done outside the critical path of the drilling activities at an offshore platform.Type: ApplicationFiled: March 18, 2003Publication date: February 19, 2004Applicant: Baker Hughes IncorporatedInventor: Peter Fontana