Abstract: A coating arrangement has the following characteristics: —particles having a scratch hardness greater than or equal to 9 and a median grain size that can be determined, —a coating having a thickness equaling approximately half the median grain size, —a coating carrier with a surface comprising recesses, wherein a portion greater than 85% of the recesses compared to a surface surrounding the associated recess is designed with a depth smaller than approximately 10% and/or a opening width smaller than or equal to approximately 15% of the coating thickness, and —the coating is applied to the surface of the coating carrier and surrounds the particles at least at a lower region oriented toward the coating carrier.

Abstract: A bearing assembly comprises at least one bearing for rotatably supporting a support roller having at least one hollow cylindrical portion. A support element is disposed directly or indirectly between a ring of the at least one bearing and the support roller. The support element comprises first and second hollow-cylindrical segments extending in the axial direction of the support roller. The first and second hollow-cylindrical segments are connected by a ring-shaped segment extending either in the radial direction of the support roller or at an angle to the radial direction.

Abstract: A bearing arrangement (1) for a tension roller (2) designed as a hollow cylinder at least in segments, having at least one bearing (3) supporting the tension roller (2), wherein a damping layer (5) made of elastomer or rubber material is disposed between a ring (4) of the bearing (3) and the tension roller (2), directly or indirectly, and wherein at least one axial end of the tension roller (2) is closed by a cover (6). In order to achieve a low-noise and self-centering seal for the axial end of the tension roller, according to the invention, the cover (6) is disposed in a mounting segment (8) and is held by the same, said segment being molded from the material of the damping layer in an axial end region of the damping layer (5).

Abstract: A support roller assembly comprises a support roller formed at least in part as a hollow cylinder. At least two bearings are spaced from each other in the axial direction of the support roller and rotatably support the support roller. At least one cushioning element is disposed within the support roller in the axial spacing between the two bearings. The cushioning element includes at least one ring made of cushioning material that extends adjacent the inner surface of the support roller.

Abstract: A bearing assembly is configured to be axially mountable in a support roller as a single structural unit. The support roller includes an at least partially hollow-cylindrical support roller shell and a support roller shaft. The bearing assembly comprises a mounting element configured to axially slide on the support roller shaft for mounting the bearing assembly in the support roller, a roller bearing having an inner ring fixedly supported on the mounting element, a support body radially surrounding the roller bearing, a cushioning layer radially surrounding the support body, and a sleeve radially surrounding the cushioning layer. The sleeve is configured to slidably contact an inner cylindrical surface of the support roller shell.

Abstract: A process for producing a bearing assembly includes positioning a first sleeve element in an injection mould, the injection mould having a cylindrical recess with a diameter for receiving the first sleeve element and the outside diameter of the first sleeve element being lesser than the diameter of the recess. A second sleeve element is positioned concentrically within the first sleeve element in the injection mould to define an annular chamber and elastomeric material in a molten state is injected under pressure into the annular chamber between the sleeve elements such that the outside diameter of the first sleeve element is expanded. The elastomeric material is allowed to solidify in the annular chamber between the two sleeve elements and the assembly of sleeves and elastomeric material are removed as a unit from the injection mould.

Abstract: A bearing assembly (1) includes at least one bearing (3) that rotatably supports a cylindrical roller tube (2). A cushioning layer (5) is disposed, directly or indirectly, between a ring (4) of the bearing (3) and the cylindrical roller tube (2). At least one contact surface (6, 7) for the cushioning layer (5) extends over a defined axial distance (L) at an angle (?) to the rotational axis (A) of the bearing assembly (1).

Abstract: A bearing assembly comprises at least one bearing for rotatably supporting a support roller having at least one hollow cylindrical portion. A support element is disposed directly or indirectly between a ring of the at least one bearing and the support roller. The support element comprises first and second hollow-cylindrical segments extending in the axial direction of the support roller. The first and second hollow-cylindrical segments are connected by a ring-shaped segment extending either in the radial direction of the support roller or at an angle to the radial direction.

Abstract: A support roller assembly comprises a support roller formed at least in part as a hollow cylinder. At least two bearings are spaced from each other in the axial direction of the support roller and rotatably support the support roller. At least one cushioning element is disposed within the support roller in the axial spacing between the two bearings. The cushioning element includes at least one ring made of cushioning material that extends adjacent the inner surface of the support roller.

Abstract: A bearing assembly is configured to be axially mountable in a support roller as a single structural unit. The support roller includes an at least partially hollow-cylindrical support roller shell and a support roller shaft. The bearing assembly comprises a mounting element configured to axially slide on the support roller shaft for mounting the bearing assembly in the support roller, a roller bearing having an inner ring fixedly supported on the mounting element, a support body radially surrounding the roller bearing, a cushioning layer radially surrounding the support body, and a sleeve radially surrounding the cushioning layer. The sleeve is configured to slidably contact an inner cylindrical surface of the support roller shell.

Abstract: A coating arrangement has the following characteristics: -particles having a scratch hardness greater than or equal to 9 and a median grain size that can be determined, -a coating having a thickness equaling approximately half the median grain size, -a coating carrier with a surface comprising recesses, wherein a portion greater than 85% of the recesses compared to a surface surrounding the associated recess is designed with a depth smaller than approximately 10% and/or a opening width smaller than or equal to approximately 15% of the coating thickness, and -the coating is applied to the surface of the coating carrier and surrounds the particles at least at a lower region oriented toward the coating carrier.

Abstract: The invention relates to a bearing arrangement (1) for a tension roller (2) designed as a hollow cylinder at least in segments, having at least one bearing (3) supporting the tension roller (2), wherein a damping layer (5) made of elastomer or rubber material is disposed between a ring (4) of the bearing (3) and the tension roller (2), directly or indirectly, and wherein at least one axial end of the tension roller (2) is closed by a cover (6). In order to achieve a low-noise and self-centering seal for the axial end of the tension roller, according to the invention, the cover (6) is disposed in a mounting segment (8) and is held by the same, said segment being molded from the material of the damping layer in an axial end region of the damping layer (5).

Abstract: A process for producing a bearing assembly includes positioning a first sleeve element in an injection mould, the injection mould having a cylindrical recess with a diameter for receiving the first sleeve element and the outside diameter of the first sleeve element being lesser than the diameter of the recess. A second sleeve element is positioned concentrically within the first sleeve element in the injection mould to define an annular chamber and elastomeric material in a molten state is injected under pressure into the annular chamber between the sleeve elements such that the outside diameter of the first sleeve element is expanded. The elastomeric material is allowed to solidify in the annular chamber between the two sleeve elements and the assembly of sleeves and elastomeric material are removed as a unit from the injection mould.

Abstract: A bearing assembly (1) includes at least one bearing (3) that rotatably supports a cylindrical roller tube (2). A cushioning layer (5) is disposed, directly or indirectly, between a ring (4) of the bearing (3) and the cylindrical roller tube (2). At least one contact surface (6, 7) for the cushioning layer (5) extends over a defined axial distance (L) at an angle (?) to the rotational axis (A) of the bearing assembly (1).

Abstract: A coating arrangement includes a coating carrier having at least one surface and a coating having particles with a hardness of at least 9 on the Mohs hardness scale disposed on the at least one surface of the coating carrier. The particles forming substantially a single layer and being fixed on the carrier surface by a metallic material applied by electroplating. Such a coating arrangement may be used in a coupling that further includes a counter element against which the coating arrangement is intended to press.

Abstract: A labyrinth seal includes a first disc and a second disc spaced axially from the first disc such that an axial intermediate chamber is formed between the first and the second discs. A first ring connected with the first disc so as to extend generally toward the second disc and into the axial chamber and second and third rings are each connected with the second disc so as to extend generally toward the first disc and into the axial chamber. The third ring is spaced radially outwardly from the second ring and the first ring being at least partially disposed radially between the second and third rings so as to form a sealing labyrinth. Preferably, each of the rings is cut from a common strip of material, bended to form a ring and welded to the associated disc.

Abstract: A rigid torque-transmitting coupling includes two members and a coating on one member or on carrier disposed between the members. The carrier has opposing contact faces disposed against a separate member connection face. The coating includes a fixing layer disposed on the connection member face or one carrier face, and a plurality of particles are disposed within the fixing layer to secure the particles on the member or carrier. Each particle has a hardness of at least 9 on the Mohs scale and at least twenty-five percent of the particles within any area of the coating extend outwardly from the fixing layer outer surface. Further, each member contacts either the other member or the coating carrier with a pressure of about 90 MPa and 180 MPa. The surface(s) carrying the coating are formed of a harder material than the member faces engaged by the coating.

Abstract: A process for mounting an outer bearing ring involves press fitting a stamp into the outer ring so that the inner peripheral surface of the outer ring assumes the shape of the stamp. Using the stamp, the outer ring is then press fitted into the recess of a machine part so that the contour of the external peripheral surface of the outer ring is plastically molded through axial stretching into the machine part. To mount an inner ring, a stamp with a bore is press fitted onto the inner ring so that the inner peripheral surface of the inner ring pressing against the stamp assumes the shape of the bore of the stamp. Using the stamp, the inner ring is then press fitted onto the machine part and the contour of the inner peripheral surface of the inner ring is plastically molded through axial flow forming into the machine part.

Abstract: A method for fixing at least one bearing in place in a bearing retainer involves positioning the bearing in the depression, providing an elastic element which acts in the axial direction on the bearing either before or after the bearing is positioned in the depression so that the elastic element is supported on the bearing in a first axial direction, and deforming a partial area of the bearing retainer so that the deformed partial area of the bearing retainer supports the elastic element in a second axial direction which extends opposite the first axial direction. A bearing arrangement produced according to the present invention includes a bearing retainer having at least one depression in which is positioned a bearing, with a portion of the bearing retainer overlapping a portion of the bearing to form an interlocking connection between the bearing retainer and the bearing in an axial direction.

Abstract: A bearing ring includes a first ring part having a first peripheral surface forming a rolling body retaining track or a sliding surface and a second peripheral surface, and a concentrically arranged second ring part having first and second peripheral surfaces. The first and second ring parts are pressed together to plastically mold the second peripheral surface of the first ring part into the first peripheral surface of the second ring part through axial expansion. During manufacture, one tool grasps the first peripheral surface of the first ring part and presses it into a pre-determinable shape and another tool supports the second peripheral surface of the second ring part. The first ring part is pressed against the second ring part, with the contour of the second peripheral surface of the first ring part being plastically molded into the first peripheral surface of the second ring part through axial flow forming.