Abstract: The present invention provides a system for providing an improved compact power transfer unit for use in motor vehicles having a front wheel drive transverse based engine and transaxle, and, more particularly, to a power transfer unit for use with a transaxle arrangement capable of providing all-wheel drive or four-wheel drive. The present invention discloses a planetary gear utilizing a fixed ring gear, the planetary gear capable of selectively engaging a low range output from the power transfer unit for propelling the vehicle when driven in off-road conditions requiring higher torque and slower speeds. The vehicle driver can selectively engage a normal, high range where torque flows through the planetary gear directly to the drive shaft with no gear reductions, or the driver may selectively engage the low range where the torque flowing into the planetary gear is redirected and reduced thereby providing higher torque with reduced speed.

Abstract: The present invention provides a system for providing an improved compact power transfer unit for use in motor vehicles having a front wheel drive transverse based engine and transaxle, and, more particularly, to a power transfer unit for use with a transaxle arrangement capable of providing all-wheel drive or four-wheel drive. The present invention discloses a planetary gear utilizing a fixed ring gear, the planetary gear capable of selectively engaging a low range output from the power transfer unit for propelling the vehicle when driven in off-road conditions requiring higher torque and slower speeds. The vehicle driver can selectively engage a normal, high range where torque flows through the planetary gear directly to the drive shaft with no gear reductions, or the driver may selectively engage the low range where the torque flowing into the planetary gear is redirected and reduced thereby providing higher torque with reduced speed.

Abstract: A vehicle transmission housing or four-wheel drive transfer case housing which is shorter than previous arrangements, with the output shaft extending beyond the end thereof. As such, the drive shaft slip yoke or the output fixed yoke is mounted on the extended end of the shaft exterior of the seal at the exit end of the housing or transfer case, rather than extending through the seal into the housing or transfer case. The advantages include generally weight, part and machining reduction; reduced seal wear and performance requirements and, hence, minimized oil leakage; elimination of the usual grinding/polishing operations on the yoke; and consequent cost reduction.

Abstract: Potentially damaging operation of a viscous converter clutch (VCC) is detected in relation to the slippage thereacross. The slippage is compared with a reference slip value indicative of excessive VCC slippage to develop a net overslip indicator. The value of the net overslip indicator changes in the direction of a first limit value so long as the detected slip is at least as great as the reference slip, and in the direction of a second limit value so long as the detected slip is less than the reference slip. When the net overslip indicator reaches the first limit value, the friction clutch is disengaged to release the VCC. According to a first embodiment, the transmission fluid temperature at the time of such deactivation is measured and stored, and the VCC is reactivated when transmission fluid temperature falls below the stored temperature, assuming other criteria for activation are also met.