Abstract: A window surround module (10) for installation to the perimeter of a window opening (120, 248) in a motor vehicle door panel (118, 244) comprises individual window surround components that are fabricated into a unitary structure. The individual components include two or more of a header molding (16, 130), a bell molding (18, 132), a mirror base (12, 28, 140), a B-pillar trim piece (14, 134), a glass run channel (150, 260), a wire harness (264), a wire harness support (262), seals (24, 200, 202, 2004), a mirror (30, 114), and a window (122, 246). At least some of the components are molded together to form a unit to which other components are mounted.

Abstract: A motor vehicle door includes a door frame including a main body portion having a retention wall. An upper reveal fixedly secured to the door frame and includes an outer wall. The outer wall of the upper reveal and the retention wall of the door frame define a channel therebetween. Each of the outer wall and the retention wall engage a glass run to retain the glass nm within the channel.

Abstract: A lamp unit includes a base having a Reed switch, a telescopic stem extending upwardly from the base, a light source fitted at the top of the step, and a rechargeable battery fitted around the stem and below the light source. A docking station includes one or more magnets, an upstanding ring, and positive and negative contacts disposed in the center of the upstanding ring. The base of the lamp unit defines an aperture configured to be positioned over the circular ring so that the lamp unit may rotate on the docking station. Rotation of the lamp on the docking station is arranged such that the magnets actuate the Reed switch for turning the light source ON or OFF.

Abstract: The invention provides improvements to an external vehicle mirror assembly. The pivot point is located at an outboard side of the mirror housing. The power pack is mounted at an inboard side of the mirror housing. The mirror case is molded with no obstructions in a recessed base for holding the mirror, and the pivotable socket is molded at one side of the mirror case. The mirror assembly is mounted to the vehicle through an improved mounting mechanism. Trim seals seal the mirror assembly to the vehicle with improved wind noise, moisture, and dust resistance, and fewer components.

Abstract: An integrated glass run assembly is provided for a motor vehicle door frame having a header section defining a window opening. The integrated glass run assembly includes a retention portion adapted to be mounted to the header section. The retention portion includes a reveal surface disposed outboard of the header section. A decorative trim is secured along the reveal surface. The integrated glass run assembly also includes a window receiving portion co-extruded with the retention portion. The window receiving portion includes a channel for engagement with a window pane.

Abstract: The present invention relates to a door assembly which has a lower door assembly and an upper door assembly, and the upper door assembly and a lower door assembly can be connected. In addition, the upper door assembly is at least partially made of composite materials. Thus, the upper door assembly can be completely constructed with composite materials or it can be constructed of a hybrid material which consists of composite materials and steel. Furthermore, the door assembly can have trim molding integrated into the upper door assembly during the molding process. In the alternative, the door assembly could have an upper door assembly where attachment areas are molded into the upper door assembly which will allow for trim molding to be easily attached to the upper door assembly.

Abstract: A rechargeable lamp system (10) comprises a lamp unit (12) and a docking station (14) on which the lamp unit (12) may be placed for charging of a rechargeable battery (22) within the lamp unit. The base (18) of the lamp unit and the docking station are configured so that the lamp unit may be rotated on the docking station. Rotation of the lamp on the docking station is arranged to operate a reed switch (104) in the base (18) of the lamp unit for turning a light bulb (56) ON or OFF. The reed switch (104) is switched ON and OFF by one or more magnets (100) provided in the docking station (14). The docking station (14) defines an upstanding ring (130) in the centre of which are located positive (132) and negative (134) contacts. The base (18) of the lamp unit defines a aperture (136) which locates over the circular ring (130) so that the lamp unit may rotate on the docking station. A telescopic stem extends upwards from the base (18). The light bulb (56) is fitted at the top of the stem (50).

Abstract: A method is provided for manufacturing an upper reveal that conforms to a curved portion of a window opening of a motor vehicle door frame. The upper reveal is formed from TPV and a carrier. The method includes the steps of: co-extruding the TPV with the carrier; curing the TPV to form the upper reveal; heating the upper reveal to a temperature greater than a heat deformation temperature of the TPV; and bending the upper reveal to conform to the curved portion of the window opening of the motor vehicle door frame.

Abstract: A method is provided for manufacturing an upper reveal that conforms to a curved portion of a window opening of a motor vehicle door frame. The upper reveal is formed from TPV and a carrier. The method includes the steps of: co-extruding the TPV with the carrier; curing the TPV to form the upper reveal; heating the upper reveal to a temperature greater than a heat deformation temperature of the TPV; and bending the upper reveal to conform to the curved portion of the window opening of the motor vehicle door frame.

Abstract: A window surround module (10) for installation to the perimeter of a window opening (120, 248) in a motor vehicle door panel (118 , 244) comprises individual window surround components that are fabricated into a unitary structure. The individual components include two or more of a header molding (16, 130), a bell molding (18, 132), a mirror base (12, 28, 140), a B-pillar trim piece (14, 134), a glass run channel (150, 260), a wire harness (264), a wire harness support (262), seals (24, 200, 202, 2004), a mirror (30, 114), and a window (122, 246). At least some of the components are molded together to form a unit to which other components are mounted.

Abstract: A glass-run channel comprising a U-channel including a shoulder, an inboard leg, and an outboard leg wherein at least one of the shoulder, inboard leg, and outboard leg is characterized by a specific gravity of less than 0.85, a first lip carried by the inboard leg, and a second lip carried by the outboard leg where at least one of the first and second lips are characterized by a specific gravity of greater than about 0.80.

Abstract: Method and apparatus are disclosed for growing diamond films on a non-diamond substrate, such as a silicon wafer. The substrate surface is subjected to nucleation by means of a microwave-generated plasma while applying an electrical bias to the substrate and while an electrode is positioned adjacent to but spaced from the substrate surface. After the nucleation step, crystalline diamond is deposited on the nucleated surface from a carbon-containing plasma.

Abstract: A structure is disclosed for growing semiconductor surfaces. A substrate such as a single crystal silicon substrate is treated by electrical biasing in the presence of a carbon-containing plasma to cause nucleation of the surface. By direct observation using atomic force microscopy (AFM), a nucleated surface consisting of a thin film of mutually parallel, quadrilateral carbon-containing platelets was seen to develop on the substrate. An optimum nucleated surface was determined to be substantially covered with such platelets whose slope relative to the substrate was less than 5.degree.. Such a surface can serve as a template for growing semiconductor films, particularly of diamond, of well defined structure.