Abstract: Disclosed is a method for preparing vinyl chloride by catalytic thermal cracking of 1,2-dichloroethane, in which method the heat required for the thermal cracking is supplied via a liquid or condensing heat transfer medium, wherein, the heat transfer medium is heated at least in part by means of waste heat from a plant for combusting liquid and/or gaseous residues of a chemical plant. The invention also relates to a plant for preparing vinyl chloride by catalytic thermal cracking of 1,2-dichloroethane. The heat required for thermal cracking can be obtained from cheaply available waste heat. For example, it is possible to temporarily heat the heat transfer medium exclusively by means of the second heating device operated by waste heat, wherein said waste heat can, for example, be waste heat from a plant for preparing vinyl chloride.

Abstract: The present invention relates to a method for preparing vinyl chloride by catalytic thermal cracking of 1,2-dichloroethane, in which method the heat required for the thermal cracking is supplied via a liquid or condensing heat transfer medium. The present invention also relates to a plant for preparing vinyl chloride by catalytic thermal cracking of 1,2-dichloroethane, in which the heat required for the thermal cracking, as well as for the preceding preheating, evaporation and optionally overheating of the 1,2-dichloroethane, is supplied via a liquid or condensing heat transfer medium, said plant comprising at least one reactor in which the thermal cracking takes place and at least one first heating device by means of which heat is transported to the reaction medium in the reactor by means of the liquid or condensing heat transfer medium.

Abstract: Disclosed is a method for preparing vinyl chloride by catalytic thermal cracking of 1,2-dichloroethane, in which method the heat required for the thermal cracking is supplied via a liquid or condensing heat transfer medium, wherein, the heat transfer medium is heated at least in part by means of waste heat from a plant for combusting liquid and/or gaseous residues of a chemical plant. The invention also relates to a plant for preparing vinyl chloride by catalytic thermal cracking of 1,2-dichloroethane. The heat required for thermal cracking can be obtained from cheaply available waste heat. For example, it is possible to temporarily heat the heat transfer medium exclusively by means of the second heating device operated by waste heat, wherein said waste heat can, for example, be waste heat from a plant for preparing vinyl chloride.

Abstract: The present invention relates to a method for preparing vinyl chloride by catalytic thermal cracking of 1,2-dichloroethane, in which method the heat required for the thermal cracking is supplied via a liquid or condensing heat transfer medium. The present invention also relates to a plant for preparing vinyl chloride by catalytic thermal cracking of 1,2-dichloroethane, in which the heat required for the thermal cracking, as well as for the preceding preheating, evaporation and optionally overheating of the 1,2-dichloroethane, is supplied via a liquid or condensing heat transfer medium, said plant comprising at least one reactor in which the thermal cracking takes place and at least one first heating device by means of which heat is transported to the reaction medium in the reactor by means of the liquid or condensing heat transfer medium.

Abstract: An apparatus (1) and method for drying polymer powders is described. The apparatus has an inlet (2) and an outlet (3) for the polymer powder, heat registers (5) installed in the interior space (4) and lines (7) for a heated gas (6a) for drying the polymer powder. The lines open into the interior space (4) and are connected to heat exchangers (9) for heating gas (6). The heat exchangers (9) are connected to a plant for the preparation of 1,2-dichloroethane (15) and/or for the preparation of vinyl chloride from 1,2-dichloroethane so that thermal energy from the plant can be utilized for heating the gas (6). The method comprises treatment of a polymer powder with a heated gas (6a) in the drying apparatus (1).

Abstract: Disclosed is a process and apparatus for heat recovery in vinyl chloride monomer manufacturing plants or in integrated vinyl chloride monomer/polyvinyl chloride manufacturing plants. A process for capture and use of excess heat recovered in the production of vinyl chloride includes distillatively purifying DCE in a high-boilers column, using a heat exchanger to capture thermal energy from a purified DCE vapor stream from the high-boilers column, generating low pressure steam from the captured thermal energy, returning condensed DCE vapors to the high-boilers column, and heating parts of the plant with the generated low pressure steam.

Abstract: Disclosed is a process and apparatus for heat recovery in vinyl chloride monomer manufacturing plants or in integrated vinyl chloride monomer/polyvinyl chloride manufacturing plants. A process for capture and use of excess heat recovered in the production of vinyl chloride includes distillatively purifying DCE in a high-boilers column, using a heat exchanger to capture thermal energy from a purified DCE vapor stream from the high-boilers column, generating low pressure steam from the captured thermal energy, returning condensed DCE vapors to the high-boilers column, and heating parts of the plant with the generated low pressure steam.

Abstract: Process for operating a distillation column for the removal of water and lower-boiling components than 1,2-dichloroethane from 1,2-dichloroethane in which at least part of the heat from condensation of the aqueous vapors from the distillation column is used to concentrate caustic soda solution by evaporation; furthermore, at least part of the 1,2-dichloroethane formed when chlorine and ethylene react in a direct chlorination unit is used to heat said distillation column and can subsequently also be used as a heat transfer fluid to concentrate caustic soda solution by evaporation.

Abstract: An apparatus (1) and method for drying polymer powders is described. The apparatus has an inlet (2) and an outlet (3) for the polymer powder, heat registers (5) installed in the interior space (4) and lines (7) for a heated gas (6a) for drying the polymer powder. The lines open into the interior space (4) and are connected to heat exchangers (9) for heating gas (6). The heat exchangers (9) are connected to a plant for the preparation of 1,2-dichloroethane (15) and/or for the preparation of vinyl chloride from 1,2-dichloroethane so that thermal energy from the plant can be utilized for heating the gas (6). The method comprises treatment of a polymer powder with a heated gas (6a) in the drying apparatus (1).

Abstract: The invention relates to a process for the polymerization of vinyl-containing monomers such as, for example, monomeric vinyl halides, in a reaction mixture, in which process less waste is generated.

Abstract: The invention is directed to a process and to an apparatus for saving fuel in furnaces for thermal dissociation of halogenated aliphatic hydrocarbons, especially of 1,2-dichloroethane, using chemical dissociation promoters or physical measures which initiate the dissociation reaction. The initiation of the dissociation reaction lowers the temperature level in the reaction mixture with the same conversion. This can also lower the mean firing chamber temperature and save fuel. In a preferred process variant, flue gas leaving the convection zone of the dissociation oven is analyzed and its dew point is calculated. The dew point of the flue gas or the conversion of the dissociation reaction serves as command parameter for the intensity of the physical measure for initiation and/or for the amount of the chemical dissociation promoter added and/or for the amount of fuel. In a further preferred process variant, the latent heat content of the flue gas is used to preheat the burner air or other media.

Abstract: Process and apparatus for producing ethylenically unsaturated halogenated hydrocarbons The invention relates to a process and an apparatus for preparing ethylenically unsaturated halogenated hydrocarbons, preferably vinyl chloride by thermal dissociation of 1,2-dichloroethane, using physical or chemical measures which initiate the dissociation reaction. The process/apparatus described makes it possible to increase the amount produced using dissociation reactors of a given size considerably. Use is made here of initiating measures to increase the heat flux through the wall of the reaction tube and at the same time the feed stream and the heating power of the reaction furnace are increased so that the conversion of the reaction is not significantly increased compared to processes without use of initiating measures.

Abstract: The invention relates to a process and an apparatus for product-conserving thermal dissociation of halogenated aliphatic hydrocarbons, preferably for thermal dissociation of 1,2-dichloroethane to vinyl chloride. This uses chemical dissociation promoters and/or physical measures which initiate the dissociation reaction. The initiation of the dissociation reaction, with the same conversion, lowers the temperature level in the reaction mixture and the temperature of the dissociation gas on exit from the dissociation furnace. The amount and the exit temperature of the flue gas from the radiation zone of the dissociation furnace likewise decrease at the same time.

Abstract: The invention relates to a process for the production of vinyl chloride by thermal cracking, in which the energy balance, the operating time of the cracking furnace and/or the yield of the reaction are distinctly enhanced in comparison with the prior art. A pressure of from 1.4 to 2.5 MPa is established in the cracking coil at a temperature of from 450 to 550° C. and, for pre-heating the EDC (=1,2-dichloroethane) introduced, inter alia the waste heat of the gas stream leaving the top of the quench column is utilized.

Abstract: The present invention relates to a device and a process for introducing gas into a fluidised bed reactor having at least one gas inlet pipe (2, 3) located underneath and/or above the fluidised bed for introducing gas into the fluidised bed, characterized in that the gas inlet pipe (2, 3) has gas-swirling means upstream of and/or at its mouth.

Abstract: The invention relates to a method for using reaction heat produced by reaction during the production of 1,2-dichloroethane from ethylene and chlorine in a direct chlorination reactor. The chlorine is produced in a sodium chloride electrolysis and the reaction heat, during the formation of 1,2-dichloroethane is used at least partially for the evaporation of NaOH, which is produced during NaCl-electrolysis for producing the required chlorine for direct chlorination, as a coupling product. The invention also relates to a device for carrying out said method, comprising a multi-tube heat exchanger comprising two fixed tubular plates and a NaOH-liquid phase part, and the caustic soda passes through the inside of the tube and 1,2-dichloroethane passes the outside of the tube. The heat exchanger also comprises devices for feeding and distributing the caustic soda in the inside of the tube.

Abstract: The invention relates to a method for using reaction heat produced by reaction during the production of 1,2-dichloroethane from ethylene and chlorine in a direct chlorination reactor. The chlorine is produced in a sodium chloride electrolysis and the reaction heat, during the formation of 1,2-dichloroethane is used at least partially for the evaporation of NaOH, which is produced during NaCl-electrolysis for producing the required chlorine for direct chlorination, as a coupling product. The invention also relates to a device for carrying out said method, comprising a multi-tube heat exchanger comprising two fixed tubular plates and a NaOH-liquid phase part, and the caustic soda passes through the inside of the tube and 1,2-dichloroethane passes the outside of the tube. The heat exchanger also comprises devices for feeding and distributing the caustic soda in the inside of the tube.

Abstract: Process for operating a distillation column for the removal of water and lower-boiling components than 1,2-dichloroethane from 1,2-dichloroethane in which at least part of the heat from condensation of the aqueous vapours from the distillation column is used to concentrate caustic soda solution by evaporation; furthermore, at least part of the 1,2-dichloroethane formed when chlorine and ethylene react in a direct chlorination unit is used to heat said distillation column and can subsequently also be used as a heat transfer fluid to concentrate caustic soda solution by evaporation.

Abstract: The invention relates to a process for the polymerisation of vinyl-containing monomers such as, for example, monomeric vinyl halides, in a reaction mixture, in which process less waste is generated.

Abstract: An apparatus for producing ethylenically unsaturated aliphatic halogenic hydrocarbons by thermal cleavage of saturated aliphatic halogenic carbons using an apparatus that introduces an educt gas stream into a reactor which includes at least one supply conduit which opens into the reactor, the supply conduit feeds a heated gas formed from cleavage promotors and radicals produced by a nonthermal plasma device which permits an increased in the yield of the cleavage reaction.