Abstract: An electrical unit and method of assembly that includes a base housing having a plurality of sides and an opening in one of the sides configured to receive a wire therethrough, and a cover configured to mate with the base housing, defining an internal chamber therebetween. A power distribution box is disposed within the internal chamber, at least one electrical connector is disposed at least partially within the internal chamber, operatively engaging the power distribution box, and extending through the opening, and a universal sealing plate that is selectively mountable on each side of the power distribution box and mounted to align with and seal against sides of the opening and at least a portion of the electric connector extending through the opening.

Abstract: An electrical assembly may include a housing and an inner housing. The housing may include a base and a cover. The cover may be releasably connectable to the base. The inner housing may be disposed at least partially in the housing. The inner housing may include a connection tower, which may be configured to receive at least a portion of a fastener. The cover may include a cover opening via which said fastener may be insertable into the connection tower. The base may include a base opening into which a portion of said fastener may be insertable. The connection tower may be configured to provide a seal for the cover opening.

Abstract: An electrical unit and method of assembly that includes a base housing having a plurality of sides and an opening in one of the sides configured to receive a wire therethrough, and a cover configured to mate with the base housing, defining an internal chamber therebetween. A power distribution box is disposed within the internal chamber, at least one electrical connector is disposed at least partially within the internal chamber, operatively engaging the power distribution box, and extending through the opening, and a universal sealing plate that is selectively mountable on each side of the power distribution box and mounted to align with and seal against sides of the opening and at least a portion of the electric connector extending through the opening.

Abstract: An electrical connector may include an L-shaped body portion and a base portion. The body portion may include (i) a first body portion extending in a first direction, and (ii) a second body portion extending from the first body portion in a second direction. The base portion may include a protrusion configured to engage a projection of a housing member to releasably connect the base portion to said housing member. The first body portion may be connected to the base portion to define an internal space in which a first electrical component and a second electrical component are electrically connectable to each other. The base portion may at least partially define a first opening via which said first electrical component is insertable into the internal space. The second body portion may include a second opening via which said second electrical component is insertable into the internal space.

Abstract: An electrical unit includes a first housing member, a second housing member, and a fuse assembly connected to the first housing member. The first housing member and the second housing member may provide a chamber to receive at least one electrical connector such that the fuse assembly is disposed at least partially between the first housing member and the at least one electrical connector. The first housing member may be configured to retain said at least one electrical connector. The fuse assembly may include a plurality of fuses having current capacities of at least 80 amps. The fuse assembly may include a bus bar and a plurality of fuses fixed to the bus bar. Each of said at least one electrical connector may include a plurality apertures or recesses disposed in a plurality of rows and a plurality of columns.

Abstract: An electrical unit includes a first housing member, a second housing member, and a fuse assembly. The fuse assembly may include a pre-fuse bus bar disposed at least partially in the first housing member. The first housing member may be configured to receive a first electrical connector. A plane may extend through the pre-fuse bus bar and the first electrical connector. The fuse assembly may include a fuse, and the plane may extend through the pre-fuse bus bar, the first electrical connector, and/or the fuse. The first housing member may be configured to receive a second electrical connector.

Abstract: An electrical unit includes a first housing member, a second housing member, and a fuse assembly connected to the first housing member. The first housing member and the second housing member may provide a chamber to receive at least one electrical connector such that the fuse assembly is disposed at least partially between the first housing member and the at least one electrical connector. The first housing member may be configured to retain said at least one electrical connector. The fuse assembly may include a plurality of fuses having current capacities of at least 80 amps. The fuse assembly may include a bus bar and a plurality of fuses fixed to the bus bar. Each of said at least one electrical connector may include a plurality apertures or recesses disposed in a plurality of rows and a plurality of columns.

Abstract: A power distribution box assembly may include a housing, a circuit board disposed in the housing, a plurality of electrical components attached to the circuit board, and/or a plurality of electrical traces attached to the circuit board and configured for electrically connecting the plurality of electrical components to at least one of another electrical component of the plurality of electrical components and an electronic control unit. A power distribution box assembly may include a wiring harness connector connected to the housing. In embodiments, a wiring harness connector may include a connector housing and a plurality of connector terminals that may be configured for electrical connection with the plurality of electrical components. A plurality of electrical components may be disposed relative to the circuit board in a manner that minimizes at least one of a number, a length, and a volume of the electrical traces.

Abstract: A power distribution box assembly may include a housing, a circuit board disposed in the housing, a plurality of electrical components attached to the circuit board, and/or a plurality of electrical traces attached to the circuit board and configured for electrically connecting the plurality of electrical components to at least one of another electrical component of the plurality of electrical components and an electronic control unit. A power distribution box assembly may include a wiring harness connector connected to the housing. In embodiments, a wiring harness connector may include a connector housing and a plurality of connector terminals that may be configured for electrical connection with the plurality of electrical components. A plurality of electrical components may be disposed relative to the circuit board in a manner that minimizes at least one of a number, a length, and a volume of the electrical traces.

Abstract: An integrated power distribution box includes an upper level assembly with a printed circuit board including at least one electrical component, a lower housing configured to receive at least a portion of the printed circuit board, an intermediate housing configured to be coupled with at least one fuse, a master fuse electrically coupled to the printed circuit board, and a lower level assembly including at least one connector corresponding to at least one of the master fuse, the at least one electrical component, and the at least one fuse.

Abstract: An integrated power distribution box includes an upper level assembly with a printed circuit board including at least one electrical component, a lower housing configured to receive at least a portion of the printed circuit board, an intermediate housing configured to be coupled with at least one fuse, a master fuse electrically coupled to the printed circuit board, and a lower level assembly including at least one connector corresponding to at least one of the master fuse, the at least one electrical component, and the at least one fuse.

Abstract: An integrated power distribution box including an upper level assembly including a printed circuit board comprising at least one electrical component, a lower housing configured to receive at least a portion of the printed circuit board, an intermediate housing configured to be coupled with at least one fuse, a master fuse electrically coupled to the printed circuit board, a lower level assembly including at least one connector corresponding to at least one of the master fuse, the at least one electrical component, and the at least one fuse.

Abstract: A power distribution box may include a first support module having interconnectable elements provided on a plurality of sides thereof, and a second support module having interconnectable elements provided on a plurality of sides thereof. An interconnectable element on the first support module may be interconnected with an interconnectable element on the second support module to connect the first and second support modules together to form a body of the power distribution box having one of a plurality of possible configurations which define different footprints.

Abstract: A power distribution box and a method for producing a PDB include molding a lower cover with an integrated protector plate such that a unitary structure is formed. A busbar is inserted into a bottom side of a frame, and a lower cover is attached to the frame from the bottom side, thereby capturing the busbar between the frame and the lower cover. Integrating the protector plate into the lower cover eliminates a molding process, an assembly process, and adds structural integrity to the lower cover without the addition of extra structural support members, thereby reducing material use and the weight of the assembled device.

Abstract: An integrated power distribution box including an upper level assembly including a printed circuit board comprising at least one electrical component, a lower housing configured to receive at least a portion of the printed circuit board, an intermediate housing configured to be coupled with at least one fuse, a master fuse electrically coupled to the printed circuit board, a lower level assembly including at least one connector corresponding to at least one of the master fuse, the at least one electrical component, and the at least one fuse.

Abstract: A power distribution box and a method for producing a PDB include molding a lower cover with an integrated protector plate such that a unitary structure is formed. A busbar is inserted into a bottom side of a frame, and a lower cover is attached to the frame from the bottom side, thereby capturing the busbar between the frame and the lower cover. Integrating the protector plate into the lower cover eliminates a molding process, an assembly process, and adds structural integrity to the lower cover without the addition of extra structural support members, thereby reducing material use and the weight of the assembled device.

Abstract: A power distribution box may include a first support module having interconnectable elements provided on a plurality of sides thereof, and a second support module having interconnectable elements provided on a plurality of sides thereof. An interconnectable element on the first support module may be interconnected with an interconnectable element on the second support module to connect the first and second support modules together to form a body of the power distribution box having one of a plurality of possible configurations which define different footprints.

Abstract: A key fob for use in a remote keyless entry system of a vehicle includes a transmitter housing having at least one user operable button thereon indicative of remote keyless entry functions associated with the vehicle for transmitting function requests when the user operable buttons are depressed. A cover is retained on the transmitter housing and is slidably movable between an open position exposing the buttons and a closed position wherein the buttons are covered by the cover. Compression springs are coupled between the transmitter housing and the cover such that the springs urge the cover toward the open position, while a catch mechanism selectively and releasably secures the cover in the closed position against the bias of the springs.

Abstract: A key fob for use in a remote keyless entry system of a vehicle includes a transmitter housing having at least one user operable button thereon indicative of remote keyless entry functions associated with the vehicle for transmitting function requests when the user operable buttons are depressed. A cover is retained on the transmitter housing and is slidably movable between an open position exposing the buttons and a closed position wherein the buttons are covered by the cover. Compression springs are coupled between the transmitter housing and the cover such that the springs urge the cover toward the open position, while a catch mechanism selectively and releasably secures the cover in the closed position against the bias of the springs.

Abstract: Method and system of electrically connecting multiple printed circuit boards (PCBs). A pin may be used for establishing electrical connecting the PCBs. The PCBs may include one or more openings for receiving one or more corresponding pins. The pins may include securing and alignment features to facilitate proper securing and assembly.