Patents by Inventor Peter L. Johnson
Peter L. Johnson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250179901Abstract: A method of producing hydrogen and sequestering carbon or sulfur includes generating a fluid including at least one of water, steam, hydrogen sulfide, carbon dioxide and heat as a byproduct of a surface facility and injecting the fluid into a subsurface formation. The subsurface formation can include a porous rock, in various forms of porosity such as intragranular, intergranular, fracture porosity. The method can further include heating the fluid to stimulate an exothermic reaction of the fluid with components of the subsurface rock formation and produce a hydrogen reaction product and one or more of sulfur minerals from the hydrogen sulfide or carbon minerals from the carbon dioxide. The fluid can be heated to between about 25° C. and about 500° C. The method can also include extracting the hydrogen produced from the reaction of the fluid with the subsurface rock formation and mineralizing sulfur or carbon in the porous rock.Type: ApplicationFiled: February 14, 2025Publication date: June 5, 2025Inventors: Peter L. Johnson, Thomas Darrah
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Publication number: 20250136782Abstract: Carbon nanoparticles made in a one step process. A method of making carbon black nanoparticles is described, including adding a hydrocarbon to a heated gas to produce carbon nanoparticles that are less than 1 micron volume equivalent sphere and have an Lc greater than 3.0 nm. Elastomer composites containing such particles are also described.Type: ApplicationFiled: May 31, 2024Publication date: May 1, 2025Inventors: Ned J. HARDMAN, Roscoe W. Taylor, Alexander F. Hoermann, Peter L. Johnson, Christopher J.-P. Cardinal, Robert J. Hanson
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Patent number: 12286540Abstract: Apparatus and process for the continuous production of carbon black or carbon containing compounds. The process is performed by converting a carbon containing feedstock, including generating a plasma gas with electrical energy, accelerating the plasma gas through a nozzle, whose diameter is narrowing in the direction of the plasma gas, guiding the plasma gas into a reaction area where feedstock is injected under conditions generated by aerodynamic and electromagnetic forces, including intense rapid mixing between the plasma gas and feedstock occurs. There is no significant recirculation of feedstock into the plasma chamber, and the reaction zone does not immediately come into contact with any contact surfaces. The products of reaction are cooled, and the carbon black or carbon containing compounds are separated from the other reaction products.Type: GrantFiled: April 17, 2024Date of Patent: April 29, 2025Assignee: Monolith Materials, Inc.Inventors: Ned J. Hardman, Roscoe W. Taylor, Robert J. Hanson, Peter L. Johnson
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Patent number: 12252970Abstract: A method of producing hydrogen and sequestering carbon or sulfur includes generating a fluid including at least one of water, steam, hydrogen sulfide, carbon dioxide and heat as a byproduct of a surface facility and injecting the fluid into a subsurface formation. The subsurface formation can include a porous rock, in various forms of porosity such as intragranular, intergranular, fracture porosity. The method can further include heating the fluid to stimulate an exothermic reaction of the fluid with components of the subsurface rock formation and produce a hydrogen reaction product and one or more of sulfur minerals from the hydrogen sulfide or carbon minerals from the carbon dioxide. The fluid can be heated to between about 25° C. and about 500° C. The method can also include extracting the hydrogen produced from the reaction of the fluid with the subsurface rock formation and mineralizing at least one of the sulfur or carbon in the porous rock.Type: GrantFiled: June 7, 2023Date of Patent: March 18, 2025Assignee: KOLOMA, INC.Inventors: Peter L. Johnson, Thomas Darrah
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Patent number: 12144099Abstract: Design advances for improving the performance of a plasma torch. The use of one or more of various advances described herein can improve the efficiency and effectiveness of the torch, the reactor and the manufacturing process. The use of the torch with hydrogen plasma gas, natural gas feedstock, and carbon black production are also described.Type: GrantFiled: February 10, 2022Date of Patent: November 12, 2024Assignee: Monolith Materials, Inc.Inventors: Alexander F. Hoermann, Peter L. Johnson, Nils Severin Myklebust, Magne Mathisen Nordvik
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Publication number: 20240343910Abstract: Apparatus and process for the continuous production of carbon black or carbon containing compounds. The process is performed by converting a carbon containing feedstock, including generating a plasma gas with electrical energy, accelerating the plasma gas through a nozzle, whose diameter is narrowing in the direction of the plasma gas, guiding the plasma gas into a reaction area where feedstock is injected under conditions generated by aerodynamic and electromagnetic forces, including intense rapid mixing between the plasma gas and feedstock occurs. There is no significant recirculation of feedstock into the plasma chamber, and the reaction zone does not immediately come into contact with any contact surfaces. The products of reaction are cooled, and the carbon black or carbon containing compounds are separated from the other reaction products.Type: ApplicationFiled: April 17, 2024Publication date: October 17, 2024Inventors: Ned J. HARDMAN, Roscoe W. TAYLOR, Robert J. HANSON, Peter L. JOHNSON
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Patent number: 12119133Abstract: Disk shaped fine carbon particles. A fine carbon particle having a diameter of less than 3 microns and a height of less than 0.05 micron substantially in disk form are described. Admixtures with other fine particles are also described.Type: GrantFiled: August 4, 2022Date of Patent: October 15, 2024Assignee: Monolith Materials, Inc.Inventors: Ned J. Hardman, Roscoe W. Taylor, Peter L. Johnson, Robert J. Hanson
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Patent number: 12012515Abstract: A torch stinger apparatus may comprise one or more sets of plasma generating electrodes and at least one hydrocarbon injector contained within the electrodes. The electrodes may be concentric. The at least one hydrocarbon injector may be cooled. A method of making carbon particles using the apparatus is also described.Type: GrantFiled: October 6, 2022Date of Patent: June 18, 2024Assignee: Monolith Materials, Inc.Inventors: Alexander F. Hoermann, Roscoe W. Taylor, Christopher J.-P. Cardinal, Peter L. Johnson, Ned J. Hardman, Robert J. Hanson
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Patent number: 11987712Abstract: Apparatus and process for the continuous production of carbon black or carbon containing compounds. The process is performed by converting a carbon containing feedstock, including generating a plasma gas with electrical energy, accelerating the plasma gas through a nozzle, whose diameter is narrowing in the direction of the plasma gas, guiding the plasma gas into a reaction area where feedstock is injected under conditions generated by aerodynamic and electromagnetic forces, including intense rapid mixing between the plasma gas and feedstock occurs. There is no significant recirculation of feedstock into the plasma chamber, and the reaction zone does not immediately come into contact with any contact surfaces. The products of reaction are cooled, and the carbon black or carbon containing compounds are separated from the other reaction products.Type: GrantFiled: February 1, 2016Date of Patent: May 21, 2024Assignee: MONOLITH MATERIALS, INC.Inventors: Ned J. Hardman, Roscoe W. Taylor, Robert J. Hanson, Peter L. Johnson
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Patent number: 11926743Abstract: Systems and methods of making carbon particles with thermal transfer gas. A method of making carbon particles may comprise heating a thermal transfer gas by Joule heating and contacting the thermal transfer gas with a reactive hydrocarbon feedstock gas to generate the carbon particles and hydrogen gas. A method of making carbon particles may comprise heating a thermal transfer gas with the aid of Joule heating and mixing the thermal transfer gas with a hydrocarbon feedstock gas to generate the carbon particles.Type: GrantFiled: September 6, 2019Date of Patent: March 12, 2024Assignee: MONOLITH MATERIALS, INC.Inventors: Peter L. Johnson, Alexander F. Hoermann
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Patent number: 11866589Abstract: A method and apparatus for making carbon black. A plasma gas is flowed into a plasma forming region containing at least one, magnetically isolated, plasma torch containing at least one electrode, and forming a plasma. Collecting the plasma formed in a cooled header and flowing the plasma through at least one reaction region to heat the reaction region, and injecting carbon black forming feedstock into the reaction region, resulting in the formation of at least one grade of carbon black. An apparatus for making carbon black is also described including a plasma forming section containing at least one, magnetically isolated plasma torch containing at least one electrode, in fluid flow communication with at least one carbon black forming reactor section, the plasma section and reactor section separated by a plasma formed collection header.Type: GrantFiled: October 14, 2022Date of Patent: January 9, 2024Assignee: Monolith Materials, Inc.Inventors: Peter L. Johnson, Alexander F. Hoermann, Roscoe W. Taylor, John J. Moss, Robert J. Hanson
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Publication number: 20230391614Abstract: Embodiments are directed to storing, providing, and using hydrogen, helium, or carbon dioxide within natural hydrogen reservoirs or depleted natural hydrogen reservoirs. A hydrogen storage reservoir can be connected to a hydrogen production system and hydrogen from the hydrogen production system can be injected into the hydrogen storage reservoir. The injected hydrogen can be extracted as needed for energy production, chemical synthesis, or as a feedstock.Type: ApplicationFiled: June 7, 2023Publication date: December 7, 2023Inventor: Peter L. Johnson
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Publication number: 20230392485Abstract: A method of producing hydrogen and sequestering carbon or sulfur includes generating a fluid including at least one of water, steam, hydrogen sulfide, carbon dioxide and heat as a byproduct of a surface facility and injecting the fluid into a subsurface formation. The subsurface formation can include a porous rock, in various forms of porosity such as intragranular, intergranular, fracture porosity. The method can further include heating the fluid to stimulate an exothermic reaction of the fluid with components of the subsurface rock formation and produce a hydrogen reaction product and one or more of sulfur minerals from the hydrogen sulfide or carbon minerals from the carbon dioxide. The fluid can be heated to between about 25° C. and about 500° C. The method can also include extracting the hydrogen produced from the reaction of the fluid with the subsurface rock formation and mineralizing at least one of the sulfur or carbon in the porous rock.Type: ApplicationFiled: June 7, 2023Publication date: December 7, 2023Inventors: Peter L. Johnson, Thomas Darrah
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Publication number: 20230391616Abstract: An energy system includes a natural or enhanced geothermal reservoir having a subsurface rock formation and an energy source integrated into the natural or enhanced geothermal reservoir configured to convert heat to energy. The energy source can include at least one of: a hydrogen source included in the subsurface rock formation, a methane or other hydrocarbon gas source, and a dihydrogen sulfide source. The dihydrogen sulfide and the methane or other hydrocarbon gas source can be converted to hydrogen and an associated carbon dioxide or sulfur reaction product can also be sequestered by mineralization in the subsurface rock formation following the conversion.Type: ApplicationFiled: June 7, 2023Publication date: December 7, 2023Inventor: Peter L. Johnson
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Publication number: 20230279234Abstract: A torch stinger apparatus may comprise one or more sets of plasma generating electrodes and at least one hydrocarbon injector contained within the electrodes. The electrodes may be concentric. The at least one hydrocarbon injector may be cooled. A method of making carbon particles using the apparatus is also described.Type: ApplicationFiled: October 6, 2022Publication date: September 7, 2023Inventors: Alexander F. Hoermann, Roscoe W. Taylor, Christopher J.-P. Cardinal, Peter L. Johnson, Ned J. Hardman, Robert J. Hanson
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Publication number: 20230279235Abstract: A method of separating combustible gasses from the pores of carbon black. A method of making carbon black in a reactor is described that results in a high concentration of combustible gasses contained in the pores of the carbon black produced. The combustible gasses contained in the pores are replaced with inert gas to render the carbon black safer to process in downstream equipment.Type: ApplicationFiled: October 5, 2022Publication date: September 7, 2023Inventors: Roscoe W. Taylor, Peter L. Johnson
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Publication number: 20230154640Abstract: Disk shaped fine carbon particles. A fine carbon particle having a diameter of less than 3 microns and a height of less than 0.05 micron substantially in disk form are described. Admixtures with other fine particles are also described.Type: ApplicationFiled: August 4, 2022Publication date: May 18, 2023Inventors: Ned J. Hardman, Roscoe W. Taylor, Peter L. Johnson, Robert J. Hanson
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Publication number: 20230136364Abstract: A method and apparatus for making carbon black. A plasma gas is flowed into a plasma forming region containing at least one, magnetically isolated, plasma torch containing at least one electrode, and forming a plasma. Collecting the plasma formed in a cooled header and flowing the plasma through at least one reaction region to heat the reaction region, and injecting carbon black forming feedstock into the reaction region, resulting in the formation of at least one grade of carbon black. An apparatus for making carbon black is also described including a plasma forming section containing at least one, magnetically isolated plasma torch containing at least one electrode, in fluid flow communication with at least one carbon black forming reactor section, the plasma section and reactor section separated by a plasma formed collection header.Type: ApplicationFiled: October 14, 2022Publication date: May 4, 2023Inventors: Peter L. Johnson, Alexander F. Hoermann, Roscoe W. Taylor, John J. Moss, Robert J. Moss
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Patent number: 11591477Abstract: A method and apparatus for making carbon black. A plasma gas is flowed into a plasma forming region containing at least one, magnetically isolated, plasma torch containing at least one electrode, and forming a plasma. Collecting the plasma formed in a cooled header and flowing the plasma through at least one reaction region to heat the reaction region, and injecting carbon black forming feedstock into the reaction region, resulting in the formation of at least one grade of carbon black. An apparatus for making carbon black is also described including a plasma forming section containing at least one, magnetically isolated plasma torch containing at least one electrode, in fluid flow communication with at least one carbon black forming reactor section, the plasma section and reactor section separated by a plasma formed collection header.Type: GrantFiled: June 19, 2019Date of Patent: February 28, 2023Assignee: MONOLITH MATERIALS, INC.Inventors: Peter L. Johnson, Alexander F. Hoermann, Roscoe W. Taylor, John J. Moss, Robert J. Hanson
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Patent number: 11492496Abstract: A torch stinger apparatus may comprise one or more sets of plasma generating electrodes and at least one hydrocarbon injector contained within the electrodes. The electrodes may be concentric. The at least one hydrocarbon injector may be cooled. A method of making carbon particles using the apparatus is also described.Type: GrantFiled: April 28, 2017Date of Patent: November 8, 2022Assignee: MONOLITH MATERIALS, INC.Inventors: Alexander F. Hoermann, Roscoe W. Taylor, Christopher J.-P. Cardinal, Peter L. Johnson, Ned J. Hardman, Robert J. Hanson