Patents by Inventor Peter Malak
Peter Malak has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12558762Abstract: A tool attachment includes a first end configured to engage a rotary impact tool, a second end disposed distally from the first end and configured to engage a workpiece, a first concentric body that is coupled to and rotated by the first end, and a second concentric body that is coupled to the second end and rotated by the first concentric body. The second concentric body and the first concentric body are coupled together. The first concentric body rotates relative to the second concentric body to limit the amount of torque delivered from the rotary impact tool to the workpiece.Type: GrantFiled: February 3, 2025Date of Patent: February 24, 2026Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Jonathan E. Abbott, Jacob P. Schneider, Peter Malak, Christopher S. Hoppe
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Publication number: 20250178168Abstract: A tool attachment includes a first end configured to engage a rotary impact tool, a second end disposed distally from the first end and configured to engage a workpiece, a first concentric body that is coupled to and rotated by the first end, and a second concentric body that is coupled to the second end and rotated by the first concentric body. The second concentric body and the first concentric body are coupled together. The first concentric body rotates relative to the second concentric body to limit the amount of torque delivered from the rotary impact tool to the workpiece.Type: ApplicationFiled: February 3, 2025Publication date: June 5, 2025Inventors: Jonathan E. Abbott, Jacob P. Schneider, Peter Malak, Christopher S. Hoppe
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Patent number: 12251801Abstract: A method of controlling a rotary impact tool includes activating a motor to provide torque to a drive assembly, providing rotational impacts to a torque stick coupled to an anvil of the drive assembly in response to a reaction torque on the drive assembly exceeding a threshold value, and sensing a position of the anvil with a position sensor. The position sensor transmits a first signal indicative of the anvil rotating in a first direction and a second signal indicative of the anvil rotating in a second direction, where the second direction is a rebound angle of the anvil. The method further includes calculating a torque transferred from the torque stick to a workpiece by multiplying the rebound angle by a torsional stiffness value of the torque stick and deactivating the motor in response to the torque exerted on the workpiece being substantially equal to a torque limit.Type: GrantFiled: April 11, 2024Date of Patent: March 18, 2025Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Jonathan E. Abbott, Jacob P. Schneider, Peter Malak, Christopher S. Hoppe
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Publication number: 20250033171Abstract: A rotary power tool assembly including a rotary power tool and an accessory. The rotary power tool includes a rotatable spindle and a first mating member. The accessory includes a housing, a hub configured to be coupled to the spindle, a ball detent disposed selectively engageable with the spindle to axially lock the accessory to the power tool, and a sleeve axially slidable between a first position in which the sleeve biases the ball detent radially inward and into engagement with the spindle, and a second position in which the ball detent is disengageable from the spindle to release the accessory from the rotary power tool. The accessory further includes a second mating member received within the sleeve and axially fixed to the arms of the housing. The first and second mating members rotationally fix the accessory to the rotary power tool.Type: ApplicationFiled: October 15, 2024Publication date: January 30, 2025Inventors: Ben Gordon, Peter Malak, John L. Whealon
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Patent number: 12128531Abstract: An accessory for use with a rotary power tool having a rotatable spindle and a first mating member. The accessory includes a housing having a body and a plurality of arms extending therefrom, a hub selectively engagable with the spindle to lock the accessory to the power tool, and a sleeve slidable along the arms between a first position and a second position, where the sleeve includes a plurality of apertures through which the corresponding plurality of arms extend. When the sleeve is in the first position the sleeve locks the hub to the spindle to secure the accessory to the power tool, and wherein when the sleeve is in the second position the sleeve disengages the hub from the spindle to release the accessory from the power tool.Type: GrantFiled: October 18, 2022Date of Patent: October 29, 2024Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Ben Gordon, Peter Malak, John L. Whealon
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Publication number: 20240253193Abstract: A method of controlling a rotary impact tool includes activating a motor to provide torque to a drive assembly, providing rotational impacts to a torque stick coupled to an anvil of the drive assembly in response to a reaction torque on the drive assembly exceeding a threshold value, and sensing a position of the anvil with a position sensor. The position sensor transmits a first signal indicative of the anvil rotating in a first direction and a second signal indicative of the anvil rotating in a second direction, where the second direction is a rebound angle of the anvil. The method further includes calculating a torque transferred from the torque stick to a workpiece by multiplying the rebound angle by a torsional stiffness value of the torque stick and deactivating the motor in response to the torque exerted on the workpiece being substantially equal to a torque limit.Type: ApplicationFiled: April 11, 2024Publication date: August 1, 2024Inventors: Jonathan E. Abbott, Jacob P. Schneider, Peter Malak, Christopher S. Hoppe
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Patent number: 11986932Abstract: A rotary impact tool including a motor having a motor shaft that produces a rotational output to drive a gear assembly and a drive assembly driven by the gear assembly. The drive assembly including a hammer coupled to the motor shaft and an anvil configured to receive an impact from the hammer. The rotary impact tool includes a torque stick coupled to the anvil and configured to limit the amount of deliverable torque to a workpiece in accordance with a torsional stiffness of the torque stick, a position sensor to detect angular displacement of the anvil, and a controller in electrical communication with the position sensor. The controller calculates torque delivered to the workpiece from the impact by multiplying the torsional stiffness of the torque stick and the signal from the position sensor, and control the motor based on the torque delivered to the workpiece.Type: GrantFiled: October 8, 2021Date of Patent: May 21, 2024Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Jonathan E. Abbott, Jacob P. Schneider, Peter Malak, Christopher S. Hoppe
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Patent number: 11975435Abstract: A tool includes a housing, a drive assembly including an output shaft extending from the housing such that a tool element for performing work on a workpiece is attachable to the output shaft, and a bushing disposed within the housing. The bushing rotatably supports the output shaft. The bushing is impregnated with lubricant such that the bushing is self-lubricating, and the bushing has an impregnation ratio between about 5% and about 25%.Type: GrantFiled: June 7, 2021Date of Patent: May 7, 2024Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Peter Malak, Michael R. Sande, Ryan Allen Dedrickson, Guang Hu, Fan Bin Zeng, Wei Chao Xu, Qiao Cai
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Publication number: 20230364771Abstract: A bit holder configured to engage a power tool. The bit holder including a mounting element and a bit holding portion. The mounting element is configured to alternately engage a first mounting structure on a first side of the power tool and a second mounting structure on a second side of the power tool. The bit holding portion includes a bit retaining aperture configured to at least partially receive a bit to secure the bit to the power tool.Type: ApplicationFiled: May 4, 2023Publication date: November 16, 2023Inventors: Kentez L. Craig, Benjamin J. Farley, Hugh A. Dales, Peter Malak
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Publication number: 20230045384Abstract: An accessory for use with a rotary power tool having a rotatable spindle and a first mating member. The accessory includes a housing having a body and a plurality of arms extending therefrom, a hub selectively engagable with the spindle to lock the accessory to the power tool, and a sleeve slidable along the arms between a first position and a second position, where the sleeve includes a plurality of apertures through which the corresponding plurality of arms extend. When the sleeve is in the first position the sleeve locks the hub to the spindle to secure the accessory to the power tool, and wherein when the sleeve is in the second position the sleeve disengages the hub from the spindle to release the accessory from the power tool.Type: ApplicationFiled: October 18, 2022Publication date: February 9, 2023Inventors: Ben Gordon, Peter Malak, John L. Whealon
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Patent number: 11504830Abstract: An accessory for use with a rotary power tool having a rotatable spindle and a first mating member. The accessory includes a housing having a body and a plurality of arms extending therefrom, a ball detent selectively engagable with the spindle to lock the accessory to the power tool, a sleeve slidable along the arms between a first position in which the sleeve biases the ball detent into engagement with the spindle to axially secure the accessory to the tool, and a second position in which the ball detent is disengageable from the spindle to release the accessory from the tool, and a second mating member coupled to the arms of the housing.Type: GrantFiled: June 14, 2021Date of Patent: November 22, 2022Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Ben Gordon, Peter Malak, John L. Whealon
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Publication number: 20220111502Abstract: A rotary impact tool including a motor having a motor shaft that produces a rotational output to drive a gear assembly and a drive assembly driven by the gear assembly. The drive assembly including a hammer coupled to the motor shaft and an anvil configured to receive an impact from the hammer. The rotary impact tool includes a torque stick coupled to the anvil and configured to limit the amount of deliverable torque to a workpiece in accordance with a torsional stiffness of the torque stick, a position sensor to detect angular displacement of the anvil, and a controller in electrical communication with the position sensor. The controller calculates torque delivered to the workpiece from the impact by multiplying the torsional stiffness of the torque stick and the signal from the position sensor, and control the motor based on the torque delivered to the workpiece.Type: ApplicationFiled: October 8, 2021Publication date: April 14, 2022Inventors: Jonathan E. Abbott, Jacob P. Schneider, Peter Malak, Christopher S. Hoppe
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Publication number: 20210299828Abstract: An accessory for use with a rotary power tool having a rotatable spindle and a first mating member. The accessory includes a housing having a body and a plurality of arms extending therefrom, a ball detent selectively engagable with the spindle to lock the accessory to the power tool, a sleeve slidable along the arms between a first position in which the sleeve biases the ball detent into engagement with the spindle to axially secure the accessory to the tool, and a second position in which the ball detent is disengageable from the spindle to release the accessory from the tool, and a second mating member coupled to the arms of the housing.Type: ApplicationFiled: June 14, 2021Publication date: September 30, 2021Inventors: Ben Gordon, Peter Malak, John L. Whealon
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Publication number: 20210291339Abstract: A tool includes a housing, a drive assembly including an output shaft extending from the housing such that a tool element for performing work on a workpiece is attachable to the output shaft, and a bushing disposed within the housing. The bushing rotatably supports the output shaft. The bushing is impregnated with lubricant such that the bushing is self-lubricating, and the bushing has an impregnation ratio between about 5% and about 25%.Type: ApplicationFiled: June 7, 2021Publication date: September 23, 2021Inventors: Peter Malak, Michael R. Sande, Ryan Allen Dedrickson, Guang Hu, Fan Bin Zeng, Wei Chao Xu, Qiao Cai
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Patent number: 11034002Abstract: An accessory for use with a rotary power tool having a rotatable spindle and a first mating member.Type: GrantFiled: March 21, 2019Date of Patent: June 15, 2021Assignee: MILWAUKEE ELECTRIC TOOL CORPORATIONInventors: Ben Gordon, Peter Malak, John L. Whealon
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Patent number: 11027404Abstract: A power tool includes a housing having a motor housing portion and a front casing coupled to the motor housing portion. The power tool also includes an electric motor positioned within the motor housing portion, a drive assembly having an output shaft to which a tool element for performing work on a workpiece is attachable, and a powdered metal bushing disposed within the front casing that rotatably supports the output shaft.Type: GrantFiled: June 28, 2019Date of Patent: June 8, 2021Assignee: Milwaukee Electric Tool CorporationInventors: Peter Malak, Michael R. Sande, Ryan Allen Dedrickson, Guang Hu, Fan Bin Zeng, Wei Chao Xu, Qiao Cai
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Publication number: 20200023503Abstract: A power tool includes a housing having a motor housing portion and a front casing coupled to the motor housing portion. The power tool also includes an electric motor positioned within the motor housing portion, a drive assembly having an output shaft to which a tool element for performing work on a workpiece is attachable, and a powdered metal bushing disposed within the front casing that rotatably supports the output shaft.Type: ApplicationFiled: June 28, 2019Publication date: January 23, 2020Inventors: Peter Malak, Michael R. Sande, Ryan Allen Dedrickson, Guang Hu, Fan Bin Zeng, Wei Chao Xu, Qiao Cai
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Publication number: 20190291247Abstract: An accessory for use with a rotary power tool having a rotatable spindle and a first mating member.Type: ApplicationFiled: March 21, 2019Publication date: September 26, 2019Inventors: Ben Gordon, Peter Malak, John L. Whealon