Abstract: A barrier layer assembly is useful as a barrier component in articles subjected to repeated deformations. The barrier layer assembly has a support layer and a film layer. The barrier layer assembly has a bi-directionally corrugated surface. The surface may be an external or internal surface and is defined by non-sulcate furrows.

Abstract: Methods and systems for making a film made of dynamically vulcanized thermoplastic elastomeric material are provided herein. The subject methods and systems achieve dimensional stability of an elastic film by applying thermal treatment as part of the film making process and enhance the shrinkage of the film by intentionally with stretching the film while hot and freezing the film in the stretch. The systems and methods are useful in controlling shrinkage of DVA post film extrusion.

Abstract: Methods and systems for making a film made of dynamically vulcanized thermoplastic elastomeric material are provided herein. The subject methods and systems achieve dimensional stability of an elastic film by applying thermal treatment as part of the film making process and enhance the shrinkage of the film by intentionally with stretching the film while hot and freezing the film in the stretch. The systems and methods are useful in controlling shrinkage of DVA post film extrusion.

Abstract: A barrier layer assembly is useful as a barrier component in articles subjected to repeated deformations. The barrier layer assembly has a support layer and a film layer. The barrier layer assembly has a bi-directionally corrugated surface. The surface may be an external or internal surface and is defined by non-sulcate furrows.

Abstract: The invention is directed to a method of forming an annular component useful as an air barrier comprising wrapping a sheet around a building drum to create an annular component having overlapping opposing edges thereby forming an overlapping seam, the sheet having a modulus as determined according to ASTM D412-92 greater than about 6.5 MPa, wherein the edges of the seam are modified prior to wrapping.

Abstract: Disclosed herein is a process to form a dynamically vulcanized thermoplastic elastomer film, also referred to as the DVA film, directly from a DVA raw material. The process comprises the steps of: 1) forming a thermoplastic elastomeric material melt comprising an elastomer and a thermoplastic resin in a first mixer under conditions such that the thermoplastic elastomeric material is dynamically vulcanized; 2) passing the thermoplastic elastomeric material melt formed in the first mixer through a second mixer to form a uniformed melt; and 3) passing the thermoplastic elastomeric material melt exiting from the second mixer through a film die to form a thermoplastic elastomer material film.

Abstract: This disclosure is directed to a tire innerliner comprising a dynamically vulcanized alloy of an elastomer and an engineering resin; wherein the innerliner is contoured. The disclosure further relates to methods of making such innerliners and tires made from such innerliners.

Abstract: This invention relates to the preparation of thermoplastic vulcanizates (TPVs) with unique morphological features, more specifically, this invention relates to a method for preparing TPV compositions wherein the mixing of plastomers and elastomers are carried out in solvent with curatives to induce cross-linking.

Abstract: This invention relates to the preparation of thermoplastic vulcanizates (TPVs) with unique morphological features, more specifically, this invention relates to a method for preparing TPV compositions wherein the mixing of plastomers and elastomers are carried out in solvent with curatives to induce cross-linking.

Abstract: The present invention relates to a process for preparing a thermoplastic vulcanizate (TPV) comprising: contacting a thermoplastic polymer, a cross-linkable elastomer, at least one curative, and at least one cure activator in a solvent to form Composition A. The solvent is then removed, and thereafter the cross-linkable elastomer is at least partially cured. The average particle size of the cross-linkable elastomer is 10 microns or less after the solvent is removed.

Abstract: The present invention relates to a process for preparing a thermoplastic vulcanizate (TPV) comprising: contacting a thermoplastic polymer, a cross-linkable elastomer, at least one curative, and at least one cure activator in a solvent to form Composition A. The solvent is then removed, and thereafter the cross-linkable elastomer is at least partially cured. The average particle size of the cross-linkable elastomer is 10 microns or less after the solvent is removed.

Abstract: The present invention relates to a process for preparing a thermoplastic vulcanizate (TPV) comprising: contacting a thermoplastic polymer, a cross-linkable elastomer, at least one curative, and at least one cure activator in a solvent to form Composition A. The solvent is then removed, and thereafter the cross-linkable elastomer is at least partially cured. The average particle size of the cross-linkable elastomer is 10 microns or less after the solvent is removed.

Abstract: This invention relates to the preparation of thermoplastic vulcanizates (TPVs) with unique morphological features, more specifically, this invention relates to a method for preparing TPV compositions wherein the mixing of plastomers and elastomers are carried out in solvent with curatives to induce cross-linking.

Abstract: A process for the for the preparation of dynamically vulcanized thermoplastic elastomers is described. The process comprises melt processing under high shear conditions A) at least one thermoplastic engineering resin, B) at least one vulcanizable rubber, C) a curing agent or curing agents, and D) at least one additional thermoplastic engineering resin in the form of solid particles having an effective diameter of not less than 0.05 mm, wherein said solid particles D) are added to a molten mass of A), B) before, during or after the addition of C) but prior to substantial completion of the vulcanization of B). The process provides a means to avoid substantial degradation or unwanted cross-linking of the thermoplastic engineering resin and provides a means of controlling the reaction temperature during the curing, vulcanization, or cross-linking of the rubber.

Abstract: The present invention relates to a process for preparing a thermoplastic vulcanizate (TPV) comprising: contacting a thermoplastic polymer, a cross-linkable elastomer, at least one curative, and at least one cure activator in a solvent to form Composition A. The solvent is then removed, and thereafter the cross-linkable elastomer is at least partially cured. The average particle size of the cross-linkable elastomer is 10 microns or less after the solvent is removed.

Abstract: This invention relates to the preparation of thermoplastic vulcanizates (TPVs) with unique morphological features, more specifically, this invention relates to a method for preparing TPV compositions wherein the mixing of plastomers and elastomers are carried out in solvent with curatives to induce cross-linking.