Abstract: A dental appliance includes a first segment comprising a first plurality of tooth receiving cavities shaped to receive and to impart a first distalization force in a distal direction on a first part of a patient dentition on a first jaw. The dental appliance further includes a second segment comprising a second plurality of tooth receiving cavities shaped to receive and to impart a second distalization force in the distal direction on a second part of the patient dentition. The dental appliance further includes a connector shaped to span a plurality of anterior teeth of the patient dentition and to leave open a labial side of the plurality of anterior teeth. The connector operates to decrease transmission of one or more forces between the first segment and the second segment to limit transmission of at least one of the first distalization force or the second distalization force to the plurality of anterior teeth.

Abstract: Systems for post-processing additively manufactured objects are disclosed herein. In some embodiments, a system includes a rotor configured to support a plurality of additively manufactured objects having excess material thereon, an actuator configured to spin the rotor so as to remove the excess material from the plurality of additively manufactured objects, and an energy source configured to apply energy to the plurality of additively manufactured objects to selectively alter a material property of a portion of each of the plurality of additively manufactured objects.

Abstract: Dental appliances for treatment of a patient's dentition are provided. In some embodiments, a dental appliance includes a plurality of 3D printed polymer layers, where the plurality of 3D printed polymer layers includes a plurality of sequentially polymerized appliance cross-sections. The dental appliance can include an appliance shell formed from the plurality of sequentially polymerized appliance cross-sections. The appliance shell can include a plurality of tooth receiving cavities formed from the plurality of sequentially polymerized appliance cross-sections, the plurality of tooth receiving cavities arranged to receive a dentition and to exert one or more forces on the dentition, and a plurality of variable thickness regions formed from the plurality of sequentially polymerized appliance cross-sections.

Abstract: A dental attachment placement device comprises a plurality of articulated registration elements shaped for placement on a plurality of teeth, which can facilitate placement, accommodate tooth movement, and improve alignment of the registration elements with the teeth, so as to accurately position an attachment for placement. The plurality of registration elements may comprise one or more attachment supports and one or more retention supports extending from the plurality of registration elements. A dental attachment can be removably coupled to the attachment support. The plurality of registration elements and attachment supports may be located on opposing sides of one or more teeth in order to maintain placement prior to adhering the attachment to the tooth. In some embodiments, each of the plurality of registration elements comprises a tooth registration surface shaped to engage the tooth with a specific position and orientation for accurate positioning of the attachment.

Abstract: Methods of forming dental apparatuses, such as palatal expanders. Methods may include photopolymerizing a palatal region and left and right tooth engagement regions of a palatal expander. Junction regions coupling the palatal region and left and right tooth engagement regions may be formed using different combinations of first and second photo-curable materials in a layer-by-layer fashion such that each layer has a different ratio of first and second polymer materials. This can provide gradual material transitions and a robust bond between the palatal region and each of the left and right tooth engagement regions.

Abstract: Dental attachment positioning apparatuses and methods of use. A dental attachment apparatus may include an orthodontic attachment having a surface shaped to conform to a contour of a buccal surface of a tooth, and one or more registration surfaces that are shaped to conform to one or more occlusal surfaces of the patient's teeth. The one or more registration surfaces may be configured to aid in proper positioning or orientation of the orthodontic attachment. When the attachment positioning apparatus is placed on the patient's dentition, the orthodontic attachment is positioned at a specified location with respect to the buccal surface of the tooth.

Abstract: Additively manufactured objects with exposed supports and associated methods are provided. In some embodiments, a method includes receiving one or more additively manufactured objects that are coupled to a plurality of support structures, where each support structure includes an exposed shoulder region that is accessible to an energy beam of a trimming system. The method can include identifying the locations of the exposed shoulder regions of the plurality of support structures, and directing the energy beam of the trimming system to the locations of the exposed shoulder regions of the plurality of support structures to cut at least partially through the exposed shoulder regions of the plurality of support structures.

Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a system includes a plurality of containers configured to receive a plurality of additively manufactured object having excess material thereon. The system can include a rotor having a central shaft and a plurality of arms, each arm having a first end and a second end opposite the first end. The first end of each arm can be coupled to the central shaft and a second end of each arm can be coupled to a respective container of the plurality of containers. The system can also include an actuator configured to spin the rotor so as to remove the excess material from the plurality of additively manufactured objects. The system can further include at least one heat source carried on the rotor to heat the excess material to decrease a viscosity thereof.

Abstract: A system for correcting malocclusions may include a maxillary appliance having tooth receiving cavities shaped to receive teeth of a maxilla and a first elastic coupling at gingival line of the maxillary appliance. The first elastic coupling may be configured for receiving an elastic. The system may also include mandibular appliance having tooth receiving cavities shaped to receive teeth of a mandible. The system may also include a corrective appliance having a first coupling configured to be coupled to the mandibular appliance at a first location on a first side of incisors of a patient and a second coupling configured to be coupled to the mandibular appliance on a second side of the incisors, and having an arm extending from the corrective appliance towards the gingival line of the maxillary appliance and being shaped to receive the elastic.

Abstract: A mold is for thermoforming a dental appliance. The mold includes a first section of the mold and a second section of the mold. The second section includes a feature having a complex shape, an undercut, or a bite edge. The mold further includes a weakened region that joins the first section to the second section. The weakened region is breakable, deflectable, or deformable in response to a first threshold force to enable the first section and the second section to be removed from the dental appliance after the dental appliance is formed over the mold. The first threshold force is less than a second threshold force that would damage or permanently deform the dental appliance.

Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects. The method can also include adjusting an environmental temperature while rotating the plurality of additively manufactured objects according to a dynamic temperature profile that facilitates removal of the excess material from the plurality of additively manufactured objects. The dynamic temperature profile can include (a) a first temperature configured to decrease a viscosity of the excess material, and (b) a second temperature configured to increase a stiffness of the plurality of additively manufactured objects.

Abstract: A system for correcting malocclusions may include a maxillary appliance having tooth receiving cavities shaped to receive teeth of a maxilla and a first elastic coupling at gingival line of the maxillary appliance. The first elastic coupling may be configured for receiving an elastic. The system may also include mandibular appliance having tooth receiving cavities shaped to receive teeth of a mandible. The system may also include a corrective appliance having a first coupling configured to be coupled to the mandibular appliance at a first location on a first side of incisors of a patient and a second coupling configured to be coupled to the mandibular appliance on a second side of the incisors, and having an arm extending from the corrective appliance towards the gingival line of the maxillary appliance and being shaped to receive the elastic.

Abstract: Systems, methods, and devices for improved orthodontic treatment of a patient's teeth are provided herein. In some aspects, a method for fabricating an orthodontic appliance for treating a patient's teeth is disclosed. The method may comprise determining a movement path to move a tooth from an initial arrangement towards a target arrangement; determining a force system to move the tooth along the movement path; determining a variable gable bend to produce the force system; determining a geometry for a tooth receiving cavity of the appliance based on the variable gable bend; and generating instructions for fabricating the appliance having a tooth receiving cavity formed according to the geometry for the tooth receiving cavity.

Abstract: Methods and apparatuses for designing dental attachments. Methods may include generating a 3D model of a dental attachment formation apparatus based on a virtual dentition. Generating the 3D model may include: forming a body having a surface shaped to conform to contours of the virtual dentition, where the body is configured to include a light transmissive portion and an opaque portion; forming one or more wells in the body, wherein each well is shaped to receive a dental attachment; and forming a light path through the body to the one or more wells, where the opaque portion of the body is arranged with respect to the light transmissive portion of the body to keep light from illuminating portions of the body other than the one or more wells.

Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects. The method can also include receiving sensor data indicative of a cleaning status of the plurality of additively manufactured objects. The method can further include adjusting, based on the sensor data, an operational parameter that enhances removal of the excess material from the plurality of additively manufactured objects.

Abstract: A dental attachment placement device comprises a plurality of articulated registration elements shaped for placement on a plurality of teeth, which can facilitate placement, accommodate tooth movement, and improve alignment of the registration elements with the teeth, so as to accurately position an attachment for placement. The plurality of registration elements may comprise one or more attachment supports and one or more retention supports extending from the plurality of registration elements. A dental attachment can be removably coupled to the attachment support. The plurality of registration elements and attachment supports may be located on opposing sides of one or more teeth in order to maintain placement prior to adhering the attachment to the tooth. In some embodiments, each of the plurality of registration elements comprises a tooth registration surface shaped to engage the tooth with a specific position and orientation for accurate positioning of the attachment.

Abstract: A mold includes a first section, a second section, and a weakened region that joins the first section to the second section. The weakened region is breakable, deflectable, or deformable in response to a first threshold force to enable the first section to be removed from a shell independently of the second section after the shell is formed over the mold. The first threshold force is less than a second threshold force that would damage or permanently deform the shell. The first section is a first mold of at least a portion of one or more first teeth of a dental arch and the second section is a second mold of at least a portion of one or more second teeth of the dental arch.

Abstract: Methods and systems for forming dental attachment formation apparatuses. Methods may include creating a virtual dental attachment formation apparatus including a body having a surface shaped to conform to contours of a virtual model of a patient's dentition, a well in the body that is shaped to receive a dental attachment, and a light path directed through the body to the well. A physical dental attachment formation apparatus may be manufactured based on the virtual dental attachment formation apparatus. At least a portion of the body of the physical dental attachment formation apparatus may be made of a light transmissive material. The physical dental attachment formation apparatus may include an opaque portion arranged to keep light from illuminating another portion of the body other than the well.

Abstract: Strategies that reduce shrinkage and ultimately warping of parts that are directly fabricated from photopolymer resins. This increases the accuracy of directly fabricated parts, which is essential for patient specific applications. Implementing these strategies can reduce the need for directly fabricated parts to have supporting structures, which can reduce pre-processing and post-processing steps and facilitate an easier route for production level scale of additive manufacturing.

Abstract: A support is coupled to an appliance to decrease warpage. The support may comprise a plurality of extensions coupled to the appliance to decrease warpage. The extensions can be coupled to the appliance at one or more of many locations, such as on an occlusal surface, a wall, an edge or an interior of the appliance. In some embodiments, the extensions are coupled to walls of the appliance such as a buccal wall and a lingual wall, and the extensions can be coupled to the walls of the appliance near edges of the walls, such as a gingivally facing edges of the walls that are oriented toward the gingiva when the appliance is worn.