Abstract: The invention concerns a method of producing output wares of the highest possible quality from input wares, wherein the input wares being processed are optically scanned, brought to a target weight, and then formed into a shape suitable for packaging and/or further processing. The invention comprises using deep-frozen input ware, scanning the position, shape and size of the individual input ware by an optical scanning means with direct or indirect consideration of the fiber position of the tuna fish meat, calculating at least one cutting line through the input ware for the cutting off of a tuna fish cut having a desired target weight and/or a desired shape, wherein the calculation of the cutting line involves an optimization process, and cutting along the calculated cutting line in one cutting step.

Abstract: The invention relates to a method for producing individual portions of meat with a predetermined shape and size, during which one, two or more frozen pieces of meat of any shape, whose total weight corresponds to the total weight of the desired portions of meat, are shaped inside the cavity of a press mold to form a coherent piece of meat, and the frozen piece of meat is subsequently divided, in particular, stamped into the portions of meat.

Abstract: A device for forming portions of food is proposed, comprising a hydraulic press. rne press has at least one hydraulic pressure generator and at least two actuators, wherein each of the actuators comprises a working cylinder and the working cylinders are hydraulically connected. It is preferably provided that a die has at least two separate receptacles for receiving portions of food. The receptacles interact with respective pressing tools, and the pressing tools can in each case be moved by means of an actuator, in particular by means of a pressing ram.

Abstract: A formed food product is made by first performing a first pressing of the frozen primary product between a stamp and a cavity of a mold with a predetermined force to produce a preformed initial food product. Then, without removing the initial food product from the mold and immediately after the first pressing is completed, reducing during a relaxation phase a pressure force applied by the stamp to the intermediate food product for a predetermined time to produce an intermediate product. Finally without removing the intermediate product from the mold and immediately after the predetermined time has elapsed, performing a second pressing of the intermediate food product between the stamp and the mold cavity at a higher force than that used in the first pressing until a final food product with a contour corresponding to that of the mold cavity is achieved.

Abstract: A device for producing shaped meat portions, the device including a sorting device for sorting meat into a first set of pieces having a weight which is below a desired weight, a second set of pieces having a weight which corresponds to a desired weight, and a third set of pieces having a weight which is above a desired weight. The device further includes a cutting device which cuts each of the third set of pieces to a desired weight so that the cut pieces having a desired weight define a set of selected meat pieces. A transport device transports the set of selected meat pieces and a freezing facility through which the transport device conveys the set of selected meat pieces and which freezes the set of selected meat pieces.

Abstract: A first preliminary product comprising individual frozen pieces of a first food and a second preliminary product comprising individual frozen pieces of a second food are combined by precompacting the frozen individual pieces of the first preliminary product in a premolding process so as to form a concavity in the first preliminary product and placing the frozen individual pieces of the second preliminary product into the concavity of the first preliminary product to form a single frozen starting product that is put into at least one mold cavity. There the single frozen starting product is molded into a ready-to-prepare frozen end product by compacting the single frozen starting product.

Abstract: The invention relates to a method for producing formed food products in which a frozen primary product is produced from one or a plurality of foods, in particular from meat, fish, game, poultry, carbohydrates and/or vegetables, or a combination and/or a mixture composed thereof, and the primary product is formed into the food product with a desired contour as part of processing in a processing line by means of at least one forming process, wherein during the forming process at least one pressure stamp presses the primary product against a flat or contoured abutment in order to produce the contour. The known forming methods are to become gentler by means of the invention. For gentle processing the invention proposes clocking the reforming or reforming in a plurality of pressure- or distance-controlled partial pressing steps.

Abstract: A method for producing ready-to-prepare molded food items, the method including combining a first food item and a second food item to form frozen starting products having frozen individual pieces and introducing the frozen starting products continuously or in batches into at least one mold cavity. The method further including molding the frozen starting products to form a ready-to-prepare frozen end product by compacting the frozen starting products located in the at least one mold cavity so as to mold the ready-to-prepare food items.

Abstract: A device for producing shaped meat portions, the device including a sorting device for sorting meat into a first set of pieces having a weight which is below a desired weight, a second set of pieces having a weight which corresponds to a desired weight, and a third set of pieces having a weight which is above a desired weight. The device further includes a cutting device which cuts each of the third set of pieces to a desired weight so that the cut pieces having a desired weight define a set of selected meat pieces. A transport device transports the set of selected meat pieces and a freezing facility through which the transport device conveys the set of selected meat pieces and which freezes the set of selected meat pieces.

Abstract: The invention relates to a method for producing individual portions of meat with a predetermined shape and size, during which one, two or more frozen pieces of meat of any shape, whose total weight corresponds to the total weight of the desired portions of meat, are shaped inside the cavity of a press mold to form a coherent piece of meat, and the frozen piece of meat is subsequently divided, in particular, stamped into the portions of meat.

Abstract: A frozen foodstuff is made by first molding a foodstuff blank while frozen under pressure into a first foodstuff part that has a cavity intended to hold a filling. Then filling is loaded into the cavity of the first foodstuff part while frozen. Finally a second frozen foodstuff part is fitted to the first foodstuff part to close the cavity. The mating edges of the parts can be coated with water and/or egg white to stick together, and the two parts can then be breaded or otherwise coated.

Abstract: The invention relates to a method for producing portions of meat that are identical in shape and weight by compacting frozen meat in a mold to form a rounded final shape. An individual piece of meat, which has its natural shape and to which no other pieces of meat adhere, is, when frozen or not frozen, divided, in particular, sawn into two, three or more portion that are equal in weight and/or until the desired weight is obtained. In addition, each portion is trimmed until it has a desired weight and, preferable, a desired rough shape (pre-shape) and is then, while frozen, placed inside the mold and compacted into the final shape inside the mold.

Abstract: A method of portioning meat which utilizes a press in which a piece of meat is shaped and a final form is imparted to the portion by stamping. In one embodiment the excess meat around a shaped portion is cut away by the stamping. In another, the piece of meat following the pressing is cut into strips. In both cases, the press ram is brought to a given spacing from the bottom press member to ensure that the pieces of meat will be pressed to the same thickness in succeeding press cycles.

Abstract: A method of portioning meat which utilizes a press in which a piece of meat is shaped and a final form is imparted to the portion by stamping. In one embodiment the excess meat around a shaped portion is cut away by the stamping. In another, the piece of meat following the pressing is cut into strips. In both cases, the press ram is brought to a given spacing from the bottom press member to ensure that the pieces of meat will be pressed to the same thickness in succeeding press cycles.

Abstract: The invention relates to a method for the production of frozen foods with a filling, whereby a frozen food blank is pressed under pressure onto a first foodstuff partial piece (2) which has a recess (5) for the filling, the filling is introduced into the recess (5) in the first foodstuff partial piece (2) whilst the first foodstuff partial piece (2) is in the frozen state and a second frozen foodstuff partial piece (3) is laid on the fist foodstuff partial piece (2) which seals the recess (5).

Abstract: Pieces of meat deep frozen to −5° C. to −20° C. in unit volumes and weight and without significant distortion of the muscle fiber structure are pressed in a mold to serving size portions in which the muscle structure is retained. The equal weight identical serving size portions can thus be automatically cooked for identical time periods and at identical temperature.

Abstract: A food product is portioned without having to saw through deep frozen bodies by forming a flat slab or plate of the nonfrozen food product and then cooling the product to a temperature at which it is stampable, e.g. −1° C. to −10° C. The slab is then stamped by a stamping grid on a ram or roll to form the individual portions which can then be deep frozen and may be breaded prior to being deep frozen.