Abstract: Disclosed are aqueous polymer dispersions which can be used as binders in paper coating compositions. Such dispersions are made using a continuous polymerization process involving a tubular reactor with a continuous loop section and a secondary line section and comprise a polymer of polymerized copolymers (a) a vinyl ester, (b) an ethylenically unsaturated mono or di-carboxylic acid or half ester of a di-carboxylic acid, and (c) a comonomer having a multifunctional moiety.

Abstract: Disclosed herein are nonwoven fibrous structures for use as body fluid acquisition/distribution elements in personal care products. Such structures comprise natural and/or synthetic fibers wherein the fibers have been consolidated by application thereto, and by cross-linking of, a certain type of cross-linkable, vinyl acetate-ethylene (VAE) emulsion copolymer latex binder. The VAE latex binder is one which also comprises an added organic acidulant such as citric acid. Consolidation of the structures with VAE-based binders to which the organic acidulant has been added imparts to the resulting structures the ability to lower the pH of body fluids such as urine passing through the structures. This effect, in turn, provides odor control and skin care benefits to the absorbent articles, e.g., diapers and adult incontinence products, using such structures as acquisition/distribution elements.

Abstract: Disclosed herein are nonwoven fibrous structures for use as body fluid acquisition/distribution elements in personal care products. Such structures comprise natural and/or synthetic fibers wherein the fibers have been consolidated by application thereto, and by cross-linking of, a certain type of cross-linkable, vinyl acetate-ethylene (VAE) emulsion copolymer latex binder. The VAE latex binder is one which also comprises an added organic acidulant such as citric acid. Consolidation of the structures with VAE-based binders to which the organic acidulant has been added imparts to the resulting structures the ability to lower the pH of body fluids such as urine passing through the structures. This effect, in turn, provides odor control and skin care benefits to the absorbent articles, e.g., diapers and adult incontinence products, using such structures as acquisition/distribution elements.

Abstract: Disclosed are surfactant-stabilized latex emulsions which can be used as binders in paper coating compositions. Such latex emulsions comprise an interpolymer formed by emulsion polymerizing monomers selected from vinyl esters, e.g., vineyl acetate; ethylene; certain unsaturated mono- and di-carboxylic acid materials such as acrylic acid or maleic anhydride; and certain polyethylenically unsaturated cross-linking co-monomers such as diallyl phthalate. These latex emulsions are stabilized with surfactants which are substantially free of environmentally suspect alkyl phenol ethoxylates (APEs). The paper coating compositions containing latex emulsion binders of this type exhibit especially desirable coating strength as quantified by the Dry Pick Values (as defined herein) which such compositions provide.

Abstract: A solution with a salt-sensitive polymer binder for use in fibrous webs, where the binder contains a copolymer comprising repeat units derived from butyl acrylate, methyl methacrylate and amino functionalized alkyl acrylate or methacrylate or amino functionalized alkyl acrylamide or methacrylamide optionally including monomers such as vinyl acetate and/or vinyl acetate/ethylene. The binder solution is prepared by emulsion-polymerizing a copolymer and then neutralizing the copolymer with acid to make it water soluble. The binders are particularly suitable for strengthening nonwoven fibrous webs in disposable articles such as wet-wipes, personal care products, diapers, and the like and retain their salt-sensitivity with or without divalent metal scavengers.

Abstract: A solution with a salt-sensitive polymer binder for use in fibrous webs, where the binder contains a copolymer comprising repeat units derived from butyl acrylate, methyl methacrylate and amino functionalized alkyl acrylate or methacrylate or amino functionalized alkyl acrylamide or methacrylamide optionally including monomers such as vinyl acetate and/or vinyl acetate/ethylene. The binder solution is prepared by emulsion-polymerizing a copolymer and then neutralizing the copolymer with acid to make it water soluble. The binders are particularly suitable for strengthening nonwoven fibrous webs in disposable articles such as wet-wipes, personal care products, diapers, and the like and retain their salt-sensitivity with or without divalent metal scavengers.

Abstract: Wallcoverings which include a nonwoven synthetic substrate and a water-based ground coating which is applied thereto. The ground coating includes emulsion polymer pigment binders and a mineral pigment composition. The ground coating provides the nonwoven substrate with superior printing and durability properties, enabling the production of wallcoverings which may be printed with a decorative design. The wallcoverings are desirable for environmental, health, and safety reasons.

Abstract: The present invention relates to a coating composition for fibrous substrates made up of 0.5 to 25 percent by weight of a water-insoluble emulsion polymer comprising from greater than 0.4 to 3 mole percent of one or more cationic monomer units and at least 50 mole percent of at least one vinyl ester monomer; 25 to 75 percent by weight pigment; cationic surfactant; and water. The coating is useful on fibrous substrates on which liquid inks will be fixed. The cationic nature of the coating provides the substrate with an excellent point of attachment for anionic inks and dyes, resulting in bright, crisp printed images. The coating is especially useful for ink-jet printing on paper, paperboard, textiles, non-wovens, and wood.

Abstract: The present invention is directed to a fibrous nonwoven material made of chemically bonded fibers, where the fibers are bound with a polymeric binder in an amount which is sufficient to bind the fibers together to form a self-sustaining web, and where the binder comprises from 55 to 96 percent by weight of a film-forming polymer; from 4 to 45 percent by weight of one or more opacifying agents; and 0 to 2 percent by weight of one or more adjuvants, based on the binder composition solids. The binder composition provides opacity to the nonwoven material. The binder composition is especially useful in light basis weight nonwovens, and provide high opacity and tensile strength both dry and wetted.

Abstract: The present invention relates to a coating composition for fibrous substrates made up of 0.5 to 25 percent by weight of a water-insoluble emulsion polymer comprising from 0.4 to 3 mole percent of one or more cationic monomer units and at least 50 mole percent of at least one vinyl ester monomer; 25 to 75 percent by weight pigment; and water. The coating is useful on fibrous substrates on which liquid inks will be fixed. The cationic nature of the coating provides the substrate with an excellent point of attachment for anionic inks and dyes, resulting in bright, crisp printed images. The coating is especially useful for inkjet printing on paper, paperboard, textiles, non-wovens, and wood.

Abstract: The present invention relates to a coating composition for fibrous substances containing 25 to 75 percent by weight of pigment, and 0.5 to 25 weight percent of a polymer comprising 1 to 15 percent by weight of one or more monomers having sterically hindered secondary amine groups and 10 to 40 weight percent of a carboxylic acid monomer. The coating is useful on fibrous and non-fibrous substrates on which liquid inks will be fixed. The non-ionic polymer becomes cationic when contacted by anionic inks, and the cationic nature of the coating provides the substrate with an excellent point of attachment for inks and dyes, resulting in bright, crisp printed images. The coating is especially useful for ink-jet printing on paper, paperboard, textiles, non-wovens, wood, and films.

Abstract: The present invention relates to a coating composition for fibrous substances containing 25 to 75 percent by weight of pigment, and 0.5 to 25 weight percent of a polymer comprising 1 to 15 percent by weight of one or more monomers having sterically hindered secondary amine groups and 10 to 40 weight percent of a carboxylic acid monomer. The coating is useful on fibrous and non-fibrous substrates on which liquid inks will be fixed. The non-ionic polymer becomes cationic when contacted by anionic inks, and the cationic nature of the coating provides the substrate with an excellent point of attachment for inks and dyes, resulting in bright, crisp printed images. The coating is especially useful for ink-jet printing on paper, paperboard, textiles, non-wovens, wood, and films.

Abstract: The present invention relates to a liquid starch dispersion for paper coating where the dispersion has 5 to 50 percent by weight of starch, and the starch contains from 20 to 100 percent by weight of at least one cationic starch. The liquid starch composition is characterized in that a 25 percent by weight starch solids dispersion has a 25° C. viscosity of from 500 to 2500 cps both initially, and also upon storage at room temperature for 90 days. The dispersion preferably contains a blend of cationic starch and ASA starch. The liquid starch dispersion is useful in paper and paperboard coating processes, as a rheology modifier, a structurant, and/or a binder, all at the same time. The liquid starch dispersion provides good coating holdout, gloss, and stiffness properties. The cationic nature of the starch coating improves printability with anionic inks, and makes the coatings useful for ink-jet and photographic papers.