Patents by Inventor Philip Jay Carlberg

Philip Jay Carlberg has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10086355
    Abstract: Method to obtain methylene malonate and related monomers following a bis(hydroxymethyl) malonate pathway. A bis(hydroxymethyl) malonate intermediary is subsequently reacted (i.e., subjected to thermolysis) to provide a methylene malonate monomer species. A source of formaldehyde (e.g., formalin) is provided in the presence of a basic catalyst (e.g., calcium hydroxide), to which a malonate (e.g., diethyl malonate) is added under suitable reaction conditions to obtain the desired intermediary (e.g., dialkyl bis(hydroxymethyl) malonate). The intermediary is reacted (i.e., subjected to thermolysis) under suitable conditions in the presence of a suitable catalyst (e.g., a zeolite) to obtain a methylene malonate monomer. In an exemplary embodiment, the thermolysis reaction includes the addition of the bis(hydroxymethyl) malonate intermediary onto a heated catalyst. The reaction product is collected and purified. The disclosed methods may be performed in a continuous operation.
    Type: Grant
    Filed: November 8, 2016
    Date of Patent: October 2, 2018
    Assignee: Sirrus, Inc.
    Inventors: Bernard Miles Malofsky, Adam Gregg Malofsky, Jeffrey M. Sullivan, Philip B. Kisanga, John Joseph Anderson, Michael Charles Milner Cockrem, Philip Jay Carlberg
  • Publication number: 20170050167
    Abstract: Method to obtain methylene malonate and related monomers following a bis(hydroxymethyl) malonate pathway. A bis(hydroxymethyl) malonate intermediary is subsequently reacted (i.e., subjected to thermolysis) to provide a methylene malonate monomer species. A source of formaldehyde (e.g., formalin) is provided in the presence of a basic catalyst (e.g., calcium hydroxide), to which a malonate (e.g., diethyl malonate) is added under suitable reaction conditions to obtain the desired intermediary (e.g., dialkyl bis(hydroxymethyl) malonate). The intermediary is reacted (i.e., subjected to thermolysis) under suitable conditions in the presence of a suitable catalyst (e.g., a zeolite) to obtain a methylene malonate monomer. In an exemplary embodiment, the thermolysis reaction includes the addition of the bis(hydroxymethyl) malonate intermediary onto a heated catalyst. The reaction product is collected and purified. The disclosed methods may be performed in a continuous operation.
    Type: Application
    Filed: November 8, 2016
    Publication date: February 23, 2017
    Inventors: Bernard Miles Malofsky, Adam Gregg Malofsky, Jeffrey M. Sullivan, Philip B. Kisanga, John Joseph Anderson, Michael Charles Milner Cockrem, Philip Jay Carlberg
  • Patent number: 9522381
    Abstract: Method to obtain methylene malonate and related monomers following a bis(hydroxymethyl) malonate pathway. A bis(hydroxymethyl) malonate intermediary is subsequently reacted (i.e., subjected to thermolysis) to provide a methylene malonate monomer species. A source of formaldehyde (e.g., formalin) is provided in the presence of a basic catalyst (e.g., calcium hydroxide), to which a malonate (e.g., diethyl malonate) is added under suitable reaction conditions to obtain the desired intermediary (e.g., dialkyl bis(hydroxymethyl) malonate). The intermediary is reacted (i.e., subjected to thermolysis) under suitable conditions in the presence of a suitable catalyst (e.g., a zeolite) to obtain a methylene malonate monomer. In an exemplary embodiment, the thermolysis reaction includes the addition of the bis(hydroxymethyl) malonate intermediary onto a heated catalyst. The reaction product is collected and purified. The disclosed methods may be performed in a continuous operation.
    Type: Grant
    Filed: August 11, 2015
    Date of Patent: December 20, 2016
    Assignee: SIRRUS, INC.
    Inventors: Bernard Miles Malofsky, Adam Gregg Malofsky, Jeffrey M. Sullivan, Philip B Kisanga, John Joseph Anderson, Michael Charles Milner Cockrem, Philip Jay Carlberg
  • Publication number: 20150343415
    Abstract: Method to obtain methylene malonate and related monomers following a bis(hydroxymethyl) malonate pathway. A bis(hydroxymethyl) malonate intermediary is subsequently reacted (i.e., subjected to thermolysis) to provide a methylene malonate monomer species. A source of formaldehyde (e.g., formalin) is provided in the presence of a basic catalyst (e.g., calcium hydroxide), to which a malonate (e.g., diethyl malonate) is added under suitable reaction conditions to obtain the desired intermediary (e.g., dialkyl bis(hydroxymethyl) malonate). The intermediary is reacted (i.e., subjected to thermolysis) under suitable conditions in the presence of a suitable catalyst (e.g., a zeolite) to obtain a methylene malonate monomer. In an exemplary embodiment, the thermolysis reaction includes the addition of the bis(hydroxymethyl) malonate intermediary onto a heated catalyst. The reaction product is collected and purified. The disclosed methods may be performed in a continuous operation.
    Type: Application
    Filed: August 11, 2015
    Publication date: December 3, 2015
    Inventors: Bernard Miles Malofsky, Adam Gregg Malofsky, Jeffrey M. Sullivan, Philip B. Kisanga, John Joseph Anderson, Michael Charles Milner Cockrem, Philip Jay Carlberg
  • Patent number: 9108914
    Abstract: Method to obtain methylene malonate and related monomers following a bis(hydroxymethyl) malonate pathway. A bis(hydroxymethyl) malonate intermediary is subsequently reacted (i.e., subjected to thermolysis) to provide a methylene malonate monomer species. A source of formaldehyde (e.g., formalin) is provided in the presence of a basic catalyst (e.g., calcium hydroxide), to which a malonate (e.g., diethyl malonate) is added under suitable reaction conditions to obtain the desired intermediary (e.g., dialkyl bis(hydroxymethyl) malonate). The intermediary is reacted (i.e., subjected to thermolysis) under suitable conditions in the presence of a suitable catalyst (e.g., a zeolite) to obtain a methylene malonate monomer. In an exemplary embodiment, the thermolysis reaction includes the addition of the bis(hydroxymethyl) malonate intermediary onto a heated catalyst. The reaction product is collected and purified. The disclosed methods may be performed in a continuous operation.
    Type: Grant
    Filed: March 3, 2015
    Date of Patent: August 18, 2015
    Assignee: SIRRUS, INC.
    Inventors: Bernard Miles Malofsky, Adam Gregg Malofsky, Jeffrey M. Sullivan, Philip B Kisanga, John Joseph Anderson, Michael Charles Milner Cockrem, Philip Jay Carlberg
  • Publication number: 20150218081
    Abstract: Method to obtain methylene malonate and related monomers following a bis(hydroxymethyl) malonate pathway. A bis(hydroxymethyl) malonate intermediary is subsequently reacted (i.e., subjected to thermolysis) to provide a methylene malonate monomer species. A source of formaldehyde (e.g., formalin) is provided in the presence of a basic catalyst (e.g., calcium hydroxide), to which a malonate (e.g., diethyl malonate) is added under suitable reaction conditions to obtain the desired intermediary (e.g., dialkyl bis(hydroxymethyl) malonate). The intermediary is reacted (i.e., subjected to thermolysis) under suitable conditions in the presence of a suitable catalyst (e.g., a zeolite) to obtain a methylene malonate monomer. In an exemplary embodiment, the thermolysis reaction includes the addition of the bis(hydroxymethyl) malonate intermediary onto a heated catalyst. The reaction product is collected and purified. The disclosed methods may be performed in a continuous operation.
    Type: Application
    Filed: March 3, 2015
    Publication date: August 6, 2015
    Inventors: Bernard Miles Malofsky, Adam Gregg Malofsky, Jeffrey M. Sullivan, Philip B. Kisanga, John Joseph Anderson, Michael Charles Milner Cockrem, Philip Jay Carlberg
  • Patent number: 5939591
    Abstract: Disclosed is an apparatus and process for producing a tripropylene glycol in which alkylene oxide, water, an acid catalyst and a dipropylene glycol are contacted together under conditions suitable to form the tripropylene glycol. Water is present in the reaction mixture in the range of about 1 to about 50 weight percent of the reaction mixture. The ratio of water to alkylene oxide is less than about 9. The tripropylene glycol thus produced exhibits a higher primary hydroxyl group content generally exceeding 36 percent. Such tripropylene glycols find utility in the production of acrylics. Also disclosed is a process for making esters from such glycols.
    Type: Grant
    Filed: December 1, 1997
    Date of Patent: August 17, 1999
    Assignee: The Dow Chemical Company
    Inventors: Jeffrey David Birdwell, Micheal L. Chappell, Philip Jay Carlberg, Frank Harold Murphy, Robert Page Shirtum, Walter L. Wernli
  • Patent number: 5693870
    Abstract: Disclosed is an apparatus and process for producing a tripropylene glycol in which alkylene oxide, water, an acid catalyst and a dipropylene glycol are contacted together under conditions suitable to form the tripropylene glycol. Water is present in the reaction mixture in the range of about 1 to about 50 weight percent of the reaction mixture. The ratio of water to alkylene oxide is less than about 9. The tripropylene glycol thus produced exhibits a higher primary hydroxyl group content generally exceeding 36 percent. Such tripropylene glycols find utility in the production of acrylics. Also disclosed is a process for making esters from such glycols.
    Type: Grant
    Filed: May 3, 1995
    Date of Patent: December 2, 1997
    Assignee: The Dow Chemical Company
    Inventors: Jeffrey David Birdwell, Philip Jay Carlberg, Micheal L. Chappell, Frank Harold Murphy, Robert Page Shirtum, Walter L. Wernli