Abstract: A method of processing thin stillage in an ethanol refining operation is provided. The method comprises treating thin stillage upstream of a concentration or evaporation step with an aid comprising a sorbitan ester of a fatty acid, an ethoxylated sorbitan ester of a fatty acid, or a combination thereof, thereby forming treated thin stillage. The aid may include at least one of sorbitan monooleate, polyoxyethylene sorbitan monostearate, and polyoxyethylene sorbitan monolaurate.

Abstract: A method of detecting free flocculant polymer having a net charge present in an aqueous phase of a multi-phase substance is provided. The multi-phase substance comprises a solid phase, an organic phase, and the aqueous phase. The method comprises separating the solid phase from the multi-phase substance to form a dual phase top liquid comprising the organic phase and the aqueous phase; separating the organic phase from the dual phase top liquid, leaving the aqueous phase; combining the free flocculant polymer in the aqueous phase and a dye having an opposite net charge than that of the free flocculant polymer, thereby causing a spectroscopically observable change in the aqueous phase; and analyzing the aqueous phase via spectrometry to determine the concentration of the free flocculant polymer in the multi-phase substance.

Abstract: A method of detecting free flocculant polymer having a net charge present in an aqueous phase of a multi-phase substance is provided. The multi-phase substance comprises a solid phase, an organic phase, and the aqueous phase. The method comprises separating the solid phase from the multi-phase substance to form a dual phase top liquid comprising the organic phase and the aqueous phase; separating the organic phase from the dual phase top liquid, leaving the aqueous phase; combining the free flocculant polymer in the aqueous phase and a dye having an opposite net charge than that of the free flocculant polymer, thereby causing a spectroscopically observable change in the aqueous phase; and analyzing the aqueous phase via spectrometry to determine the concentration of the free flocculant polymer in the multi-phase substance.

Abstract: The invention provides a method and apparatus for reducing the energy needed to process stillage in an ethanol refining operation. The method involves adding to stillage an effective amount of at least one processing aid. The flocculant induces the separation of insoluble material that would otherwise remain suspended in water but which impose a high shear energy cost on the refining processes. This allows for the removal of insoluble material that would otherwise be overlooked but which increase energy costs. This allows for more efficient and effective separation and recovery of insoluble fractions of the concentrated thin stillage that would otherwise be overlooked and lost in the process. Loss of these valued fractions as a result of traditional processing techniques and those requiring extensive additional energy input results in the loss of high value co-products to low revenue process streams.

Abstract: A method of processing thin stillage in an ethanol refining operation is provided. The method comprises treating thin stillage upstream of a concentration or evaporation step with an inverse emulsion comprising at least one anionic flocculant and an emulsifying agent selected from a sorbitan ester of a fatty acid, an ethoxylated sorbitan ester of a fatty acid, and combinations thereof, thereby forming treated thin stillage; clarifying the treated thin stillage via at least one of dissolved air flotation and induced air flotation, thereby forming clarified thin stillage and a float layer comprising oil and solids; separating the oil from the solids of the float layer; and recovering the oil.

Abstract: The invention provides a method and apparatus for reducing the energy needed to process stillage in an ethanol refining operation. The method involves adding to stillage an effective amount of at least one processing aid. The flocculant induces the separation of insoluble material that would otherwise remain suspended in water but which impose a high shear energy cost on the refining processes. This allows for the removal of insoluble material that would otherwise be overlooked but which increase energy costs. This allows for more efficient and effective separation and recovery of insoluble fractions of the concentrated thin stillage that would otherwise be overlooked and lost in the process. Loss of these valued fractions as a result of traditional processing techniques and those requiring extensive additional energy input results in the loss of high value co-products to low revenue process streams.

Abstract: Leakage is detected between a process fluid and a temperature-conditioning fluid, or from a process fluid to a temperature-conditioning fluid, in an industrial process. The industrial process includes an A and a B fluid, and one of the A and B fluids receives heat from or transfer heat to the other of the A and the B fluids by an indirect contact method, and one but not both of the A and the B fluids is an industrial process fluid. At least one specie of tracer chemical is maintained in the A fluid, and that specie of tracer chemical is not a normal component of the B fluid. At least one of the A and the B fluids is subjected to at least one analysis at least one site. Such analysis at least detects the presence of the specie of tracer chemical when the fluid subjected to the analysis is the B fluid, and such analysis at least determines the concentration of the specie of tracer chemical when the fluid subjected to the analysis is the A fluid.