Abstract: A method for increasing caliper control of a fibrous web as the web is wound onto a roll is provided. The method includes winding the fibrous web containing cellulosic fiber onto the roll to form a wound product and conveying the web through a nip prior to winding the web onto the roll. The nip is configured to apply a pressure to the web to selectively decrease the caliper of the web as the web is wound onto the roll. Also disclosed is a system for controlling the caliper of the fibrous web in which a calender device forms a nip through which the fibrous web is conveyed. The system includes an adjustment device, which is configured to adjust the nip of the calender device to increase pressure on the fibrous web as the diameter of the roll increases thus increasing uniformity of the caliper of the fibrous web.

Abstract: A paper web drying apparatus and process is provided in which the heated air drying medium is replaced with between 10 percent to 100 percent of live steam. The addition of a steam component to the drying medium provides for a higher drying temperature to be supplied to the wet moving web. The introduction of live pressurized steam contributes to the load of force of the drying medium, thereby decreasing the energy requirements of blower motors. The introduction of pressurized live steam also lowers the free atmospheric oxygen content of the drying medium which reduces the burning or scorch hazard associated with high temperature drying of a cellulose web.

Abstract: A paper web drying apparatus and process is provided in which the heated air drying medium is replaced with between 10 percent to 100 percent of live steam. The addition of a steam component to the drying medium provides for a higher drying temperature to be supplied to the wet moving web. The introduction of live pressurized steam contributes to the load of force of the drying medium, thereby decreasing the energy requirements of blower motors. The introduction of pressurized live steam also lowers the free atmospheric oxygen content of the drying medium which reduces the burning or scorch hazard associated with high temperature drying of a cellulose web.

Abstract: A method for increasing caliper control of a fibrous web as the web is wound onto a roll is provided. The method includes winding the fibrous web containing cellulosic fiber onto the roll to form a wound product and conveying the web through a nip prior to winding the web onto the roll. The nip is configured to apply a pressure to the web to selectively decrease the caliper of the web as the web is wound onto the roll. Also disclosed is a system for controlling the caliper of the fibrous web in which a calender device forms a nip through which the fibrous web is conveyed. The system includes an adjustment device, which is configured to adjust the nip of the calender device to increase pressure on the fibrous web as the diameter of the roll increases thus increasing uniformity of the caliper of the fibrous web.

Abstract: A method and product is disclosed to obtain sheets with increased cross-machine stretch. The method involves the use of a cross-machine stretchable fabric upon which a wet web of paper is placed. The method results in a product having increased cross-machine stretch.

Abstract: A method for making uncreped throughdried tissues is disclosed in which the dried tissue sheet is fully supported by a fabric up to the reel. This method eliminates the open draw between the throughdryer and the reel and thereby eliminates sheet breaks normally associated with such open draws. In addition, the machine direction strength of the sheet can be reduced since the added strength is not needed to traverse the open draw normally present in current processes. Reducing the MD strength in turn enables the production of more square, less stiff sheet, which improves the tactile properties of the product.

Abstract: A method for making uncreped throughdried tissues is disclosed in which the dried tissue sheet is fully supported by a fabric up to the reel. This method eliminates the open draw between the throughdryer and the reel and thereby eliminates sheet breaks normally associated with such open draws. In addition, the machine direction strength of the sheet can be reduced since the added strength is not needed to traverse the open draw normally present in current processes. Reducing the MD strength in turn enables the production of more square, less stiff sheet, which improves the tactile properties of the product.