Abstract: A tool changing apparatus automatically changes tools mounted on the spindle of a transfer machine module. The apparatus includes a tool gripper magazine that releasably holds at least two tools. A guillotine supports the tool gripper magazine for motion between a raised stand-by position clear of the spindle and a lowered tool change position closer to the spindle so that the tools in the magazine can be exchanged with a tool supported on the spindle. A carriage movably supports the guillotine on a support frame for motion between a forward position adjacent the transfer line and the spindle and a rearward position displaced from the transfer line. When the carriage is in the rearward position, the guillotine can be lowered to a position where it is easily accessible to an operator so that the tools in the magazine can be replenished.

Abstract: A receptacle which is configured to receive a fastener element having a hexagon, or some other polygonal profile, and which is configured to rotationally or angularly orientate the insert fastener element. One version of the receptacle provides that the receptacle is in the open position as a fastener element is dropped therein. Then, a jaw cylinder closes the receptacle, thereby orientating the fastener element. Another version of the receptacle uses springs instead of a jaw cylinder, and orientates the fastener element upon rotation of a threaded shaft of a pulling head.

Abstract: A flexible fixturing apparatus for securely holding and positively locating a workpiece for manufacturing operations. The apparatus includes a two-dimensional pin array comprising parallel pins movably supported on a housing for individual reciprocal axial motion toward contact with a workpiece to be supported. A pin locking mechanism releasably locks the pins of the first pin array against axial motion relative to the housing once the pins have contacted and conformed to the shape of a workpiece. The pin locking mechanism includes a first clamp supported in the housing for reciprocal motion toward and away from the pin array such that panel motion towards the pin array presses the pins of the array against a pin retaining wall of the housing. A second clamp is supported in the housing for reciprocal motion toward and away from the pin array. Motion of the second clamp towards the pin array locks the pins more securely by further crowding the pins.

Abstract: A workpiece micro-positioning apparatus for correcting small pitch and yaw location errors in a workpiece supported on a fixture for a manufacturing operation such as precision machining or assembly comprises a biaxial micro-positioner that includes pitch and yaw motion mechanisms that support a workpiece for rotation about respective pitch and yaw axes. The yaw motion mechanism supports the pitch motion mechanism for rotation about a yaw axis generally normal to the pitch axis. A base supports the yaw motion mechanism. A fixture fixed to the micro-positioner releasably holds a workpiece. The micro-positioner allows the fixture to rotate about the pitch and yaw axes to correct any pitch and yaw deviations from a desired workpiece attitude relative to the base and to releasably lock the pitch and yaw motion mechanisms following such correction.

Abstract: A clutch that adjusts the amount of torque transmitted to a transportation roller in a friction roll line shaft conveyor. The clutch includes a driver bevel gear that rotatably mounts on a line shaft of the conveyor and intermeshes with and drives a driven bevel gear that is fixed to a roller shaft of the conveyor. The driver bevel gear and the driven bevel gear couple drive power from the line shaft to the roller shaft. A compression spring is positioned between the driver bevel gear and a first stop collar. A second stop collar is positioned next to the driver bevel gear and opposite the spring. An annular hub supports the driver bevel gear, the spring and the stop collars and is supportable on and rigidly connectable to the conveyor line shaft.

Abstract: Plural spaced actuators mounted along a first axis are used to control machine tool motion along a first axis. The plural actuators are used in synchronism to create linear motion of the machine tool and the tool tip mounted on the machine tool along the first axis. The plural actuators are used differentially to create angular motion of the tool tip about an axis which is orthogonal to the first axis in order to correct angular errors in the axis of the tool.

Abstract: A line boring apparatus comprising a motorized spindle and tool support mounted on a support frame for motion along two axes perpendicular to a rotational spindle axis. The spindle is also supported for motion along the spindle axis relative to the tool support. A tool cradle is supported beneath the spindle on the support frame and stores boring bars of differing outside diameters equipped with support bushings having outside diameters equal to an inner diameter of the tool support. A CNC is programmed to actuate an axes drive to cause the spindle to select a boring bar and bushing from the cradle. The CNC and axes drive then move the bar and bushing to a predetermined boring position axially aligned with an interrupted line bore to be machined in a workpiece.

Abstract: A boring tool is provided with rotary cutting inserts which rotate as a result of the forces which act on the inserts as the tool bores a workpiece. The inserts are positioned on the tool so that the cutting point of each insert is located in a different radial plane along the axis of the tool. The inserts are also positioned on the tool so that the radial distance of the cutting point of each insert from the axis of the tool is different. The non-symmetrical positioning of the inserts on the boring tool provides improved performance of the tool over a tool in which the inserts are symmetrically positioned.

Abstract: An intelligent fixture system has the ability to clamp and machine a family of nonidentical parts without requiring the use of separate dedicated fixtures for each part. A first part sensing system identifies a part to be machined and configures the clamps on a fixture in accordance with the size and shape of the part. A second part sensing system determines the exact location of the part after it has been clamped into the fixture and develops error signals representative of position and orientation of the actual position of the clamped part relative to the intended position and orientation of the clamped part. X, Y, and Z position errors signals and roll error signals of the clamped part are provided as offsets to the machine tools which will machine the part in order to compensate for the errors.

Abstract: A boring tool for use with compacted graphite iron materials includes at least one self-propelled rotating cutter insert. The insert is carried in a cartridge in which the insert is rotatable about is axis which is a secondary axis relative to a boring tool body in which the cartridge is mountable and which is rotatable about a primary axis. In the tool, the insert has its cutting point most distant from the tool axis that is the location at which axial and radial rake angles are defined to assure that the insert rotates during boring about its axis in the correct direction and at sufficient speed to assure cooling of the insert.

Abstract: A cutting tool insert is mounted on a flexure member that is mounted on the end of a boring bar. The construction of the flexure member is such that it is compliant along a radial axis perpendicular to the direction of tool advancement, but relatively stiff along a feed axis in the direction of tool feed, and along a cutting axis in the direction of tool rotation. Any displacement of the flexure member and cutting tool insert as a result of workpiece engagement or boring bar deflection is sensed by laser detectors. Signals from the laser detectors are coupled to a computer that rotates with the boring bar and are used to provide feedback signals to an actuator in contact with the flexure member. The actuator displaces the flexure member to correct the position of the tool insert.

Abstract: A conveyor and method for preventing stick-slip friction conditions from exciting the conveyor into surging and for preventing surging vibration from adversely affecting operation of the conveyor. The conveyor has a pair of endless, flexible roller chains that are laterally spaced apart and carried on sprockets keyed to a drive shaft that is in communication with a drive at one end of the frame and sprockets keyed to a take-up shaft at the opposite end of the frame. Preferably, the take-up shaft is split into two shaft sections rotatively secured adjacent their ends by a pair of bearings on a mounting block to permit each conveyor chain to move on its idle sprocket independently of the other chain. The conveyor components are selected to provide a combination of chain stiffness and conveyor mass moment of inertia at maximum payload that produces a conveyor having a high enough natural frequency to prevent stick-slip friction conditions from exciting the conveyor chains into surging.