Patents by Inventor Philip Thomas Rumsby

Philip Thomas Rumsby has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10008403
    Abstract: An apparatus and method are described that use a cylindrical drum type vacuum drum and allows accurately registered, high resolution laser patterning of thin films on discrete lengths or flexible substrate material that are unwound from an unwind reel and after processing are rewound onto a rewind reel. Length compensator units are provided either side of the drum to accommodate variations in the length of the substrate due to differential rotation of the drum and the unwind and rewind reels.
    Type: Grant
    Filed: October 19, 2009
    Date of Patent: June 26, 2018
    Assignee: M-SOLV LIMITED
    Inventor: Philip Thomas Rumsby
  • Patent number: 9843155
    Abstract: Apparatus and methods for forming fine scale structures (4, 4?, 4?, 5, 6, 7, 8) in the surface of a dielectric substrate (3) to two or more depths are disclosed. In an example, the apparatus comprises a first solid state laser (12) arranged to provide a first pulsed laser beam (13), a first mask (16) having a pattern for defining a first set of structures (4, 6, 7, 8) at a first depth, a projection lens (17) for forming a reduced size image of said pattern on the surface (3) of the substrate and a beam scanner arranged to scan said first pulsed laser beam (13) in a two-dimensional raster scan relative to the first pattern to form a first set of structures (4, 6, 7, 5) at a first depth in the substrate, wherein the first or a further solid state laser is arranged to form a second set of structures (8) at a second depth in the substrate (3).
    Type: Grant
    Filed: April 19, 2013
    Date of Patent: December 12, 2017
    Assignee: M-SOLV LIMITED
    Inventors: David Charles Milne, Philip Thomas Rumsby, David Thomas Edmund Myles
  • Patent number: 9804384
    Abstract: The invention relates to a laser scanning system and associated method. In a disclosed arrangement the method comprises using a laser source to produce a laser beam; using a scanning module to scan the laser beam over the surface of a substrate; and using a redirecting unit at a position in a beam path of the laser beam between the scanning module and the substrate to control the direction of incidence of the laser beam onto the substrate, wherein: the laser beam is scanned over a predetermined region on the substrate in such a way that each portion of the region is exposed by the laser beam from a plurality of different directions of incidence.
    Type: Grant
    Filed: May 9, 2014
    Date of Patent: October 31, 2017
    Assignee: M-SOLV LIMITED
    Inventors: David Charles Milne, Philip Thomas Rumsby
  • Publication number: 20150230341
    Abstract: Apparatus and methods for forming fine scale structures (4, 4?, 4?, 5, 6, 7, 8) in the surface of a dielectric substrate (3) to two or more depths are disclosed. In an example, the apparatus 25 comprises a first solid state laser (12) arranged to provide a first pulsed laser beam (13), a first mask (16) having a pattern for defining a first set of structures (4, 6, 7, 8) at a first depth, a projection lens (17) for forming a reduced size image of said pattern on the surface (3) of the substrate and a beam scanner arranged to scan said first pulsed laser beam (13) in a two-dimensional raster scan relative to the first pattern to form a first set of structures (4, 6, 7, 5) at a first depth in the substrate, wherein the first or a further solid state laser is arranged to form a second set of structures (8) at a second depth in the substrate (3).
    Type: Application
    Filed: April 19, 2013
    Publication date: August 13, 2015
    Inventors: David Charles Milne, Philip Thomas Rumsby, David Thomas Edmund Myles
  • Patent number: 9099511
    Abstract: An apparatus and method is described that allows accurately registered, high resolution patterning of thin films on discrete lengths of flexible substrate material that are unwound from a drum and after processing are rewound onto another drum. Discrete lengths of the substrate—are clamped to a chuck and the chuck moved in a direction parallel to the length of the substrate. Accommodating units are provided for accommodating length changes in the substrate both upstream and downstream of the chuck. A processing head is moved across the width of the substrate when clamped to the chuck and pattern formation is by one, or a combination, of laser ablation, laser exposure or ink jet printing using either or both subtractive and additive processes.
    Type: Grant
    Filed: October 13, 2009
    Date of Patent: August 4, 2015
    Assignee: M-SOLV LIMITED
    Inventor: Philip Thomas Rumsby
  • Patent number: 8835798
    Abstract: An apparatus and method for exposing the surface of a drum to patterned illumination from a pulsed laser source to form a dense, regular array of 3-D microstructures is provided. The method may include locating a mask relative to a target area, projecting a uniform line shaped laser beam through the mask to project an image including a plurality of features of the mask onto the target area, de-magnifying the image, rotating the drum continuously so the surface moves in a first direction perpendicular to the axis of rotation of the drum and simultaneously moving the projected beam in a second direction parallel to the axis of rotation of the drum, tilting the projected array of microstructures to correspond to the helical path followed by the laser beam on the drum surface, and controlling the pulsed laser based on an angular position of the drum.
    Type: Grant
    Filed: March 18, 2009
    Date of Patent: September 16, 2014
    Assignee: M-Solv Ltd.
    Inventor: Philip Thomas Rumsby
  • Patent number: 8729426
    Abstract: The method uses a common optical, system and sequentially creates structures of different sizes in a polymer substrate by means of different laser processes is described. One process uses a laser beam that is tightly focussed on the substrate surface and is used for creating fine groove structures by semi-continuous direct write type beam movement. The second process uses a second laser beam that is used to form a larger size image on the substrate surface and is used to create blind pads and contact holes in the substrate in step and drill mode. A third optional process uses the second laser beam operating in direct writing mode to remove layers of the substrate over larger continuous areas or in a mesh type pattern.
    Type: Grant
    Filed: May 27, 2009
    Date of Patent: May 20, 2014
    Assignee: M-Solv Ltd.
    Inventor: Philip Thomas Rumsby
  • Patent number: 8710403
    Abstract: A system for processing a multi-device panel, comprising a substrate having front and rear surfaces, a first array of device regions located on the front surface and a second array of device regions on the rear surface, by vector direct-write laser ablation, comprising a first processing station comprising a pair of opposedly-mounted processing heads, each processing head comprising a laser beam delivery apparatus comprising a laser beam scanner and a lens unit, and a distance measurement device, mounting device for mounting the panel between the processing heads of the first processing station such that the relative position of the panel and the first processing station can be adjusted so that the processing heads are brought into alignment with selected front-surface and rear-surface device regions to be processed, wherein each processing head is operable to make an estimate of the distance between the lens unit and the surface of the device region to be processed using the distance measurement device, cont
    Type: Grant
    Filed: February 18, 2009
    Date of Patent: April 29, 2014
    Assignee: M-SOLV Ltd.
    Inventor: Philip Thomas Rumsby
  • Publication number: 20120241419
    Abstract: An apparatus and method are described that use a cylindrical drum type vacuum drum and allows accurately registered, high resolution laser patterning of thin films on discrete lengths or flexible substrate material that are unwound from an unwind reel and after processing are rewound onto a rewind reel. Length compensator units are provided either side of the drum to accommodate variations in the length of the substrate due to differential rotation of the drum and the unwind and rewind reels.
    Type: Application
    Filed: October 19, 2009
    Publication date: September 27, 2012
    Applicant: M-SOLV LIMITED.
    Inventor: Philip Thomas Rumsby
  • Publication number: 20120219340
    Abstract: An apparatus and method is described that allows accurately registered, high resolution patterning of thin films on discrete lengths of flexible substrate material that are unwound from a drum and after processing are rewound onto another drum. Discrete lengths of the substrate - are clamped to a chuck and the chuck moved in a direction parallel to the length of the substrate. Accommodating units are provided for accommodating length changes in the substrate both upstream and downstream of the chuck. A processing head is moved across the width of the substrate when clamped to the chuck and pattern formation is by one, or a combination, of laser ablation, laser exposure or ink jet printing using either or both subtractive and additive processes.
    Type: Application
    Filed: October 13, 2009
    Publication date: August 30, 2012
    Applicant: M-SOLV LIMITED
    Inventor: Philip Thomas Rumsby
  • Publication number: 20120200527
    Abstract: A capacitive touch panel comprising; a transparent substrate, a layer of transparent conducting material (71) deposited onto a surface of the transparent substrate, the layer of transparent conducting material (71) being divided to form a plurality of discrete electrode cells which are electrically connected in a first orthogonal direction X but electrically isolated in a second orthogonal direction Y, a deposited pattern of transparent insulating material (73) on the transparent conducting layer (71), the pattern configured to bridge adjacent electrically isolated cells, and a deposited pattern of transparent conducting material (74) overlaying and intersecting with the deposited pattern of transparent insulating material (73) thereby providing an electrical connection between adjacent electrically isolated cells and thereby providing two orthogonal conduction paths across the transparent conducting layer (71).
    Type: Application
    Filed: September 29, 2009
    Publication date: August 9, 2012
    Inventor: Philip Thomas Rumsby
  • Publication number: 20110266264
    Abstract: A method for the formation of grooves (74, 85) in the surface of a polymer layer substrate (36, 46, 51, 65, 73, 83) by a direct write laser vaporization process, the polymer being selected, or modified by the addition of organic or inorganic material, so that it strongly absorbs wavelengths in the range 525 nm to 535 nm, the method comprising the steps: providing a laser beam (32, 42) with a wavelength in the range 525 nm to 535 nm that has diffraction limited or substantially diffraction limited beam quality and operates either continuously, quasi-continuously or Q-switched, using an optical system (35, 45, 64, 72, 82) to focus the laser beam to a focal spot on the surface of the substrate, using a scanner (44, 63) to move the focal spot relative to an area on the substrate so the substrate surface is vaporized where it is exposed to the beam so as to form a groove with a depth that is less than the thickness of the polymer layer, controlling the scanner so as to change the position of the focal spot on the
    Type: Application
    Filed: May 14, 2009
    Publication date: November 3, 2011
    Inventor: Philip Thomas Rumsby
  • Publication number: 20110259631
    Abstract: The method uses a common optical, system and sequentially creates structures of different sizes in a polymer substrate by means of different laser processes is described. One process uses a laser beam that is tightly focussed on the substrate surface and is used for creating fine groove structures by semi-continuous direct write type beam movement. The second process uses a second laser beam that is used to form a larger size image on the substrate surface and is used to create blind pads and contact holes in the substrate in step and drill mode. A third optional process uses the second laser beam operating in direct writing mode to remove layers of the substrate over larger continuous areas or in a mesh type pattern.
    Type: Application
    Filed: May 27, 2009
    Publication date: October 27, 2011
    Applicant: M-SOLV LTD.
    Inventor: Philip Thomas Rumsby
  • Publication number: 20110024400
    Abstract: A method for exposing the surface of a drum to patterned illumination from a pulsed laser source at a suitable energy density in order to cause ablation of the surface to form a dense, regular array of 3-D microstructures, comprising the steps locating a mask containing a line of different features on a fixed pitch relative to a target area; projecting a uniform line shaped laser beam through the mask in order to project an image made up of a multiplicity of the features on the mask onto the target area; de-magnifying the image carried by the beam between the mask and the target area; locating the surface of the drum for ablation in the target area; rotating the drum continuously so the surface moves in a first direction perpendicular to the axis of rotation of the drum and also simultaneously moving the projected beam with respect to the drum in a second direction parallel to the axis of rotation of the drum; tilting the projected array of microstructures to correspond to the helical path followed by the las
    Type: Application
    Filed: March 18, 2009
    Publication date: February 3, 2011
    Inventor: Philip Thomas Rumsby
  • Publication number: 20110017716
    Abstract: A system for processing a multi-device panel, comprising a substrate having front and rear surfaces, a first array of device regions located on the front surface and a second array of device regions on the rear surface, by vector direct-write laser ablation, comprising a first processing station comprising a pair of opposedly-mounted processing heads, each processing head comprising a laser beam delivery apparatus comprising a laser beam scanner and a lens unit, and a distance measurement means, mounting means for mounting the panel between the processing heads of the first processing station such that the relative position of the panel and the first processing station can be adjusted so that the processing heads are brought into alignment with selected front-surface and rear-surface device regions to be processed, wherein each processing head is operable to make an estimate of the distance between the lens unit and the surface of the device region to be processed using the distance measurement means, control
    Type: Application
    Filed: February 18, 2009
    Publication date: January 27, 2011
    Applicant: M-SOLV LIMITED
    Inventor: Philip Thomas Rumsby
  • Publication number: 20110017280
    Abstract: A method is described for forming a partially transparent thin film solar panel by providing an array of unconnected holes in an opaque layer of the panel the holes being sufficiently small so that they are not discernable to the human eye and the light transparency factor caused by the holes being selectively controlled so that it can be graded in two dimensions by varying the size and/or spacing of the holes.
    Type: Application
    Filed: February 6, 2009
    Publication date: January 27, 2011
    Inventor: Philip Thomas Rumsby
  • Publication number: 20110000898
    Abstract: A method is described for simultaneously writing patterns in thin films of material coated on the opposite sides of thin glass or plastic substrates by direct write, laser ablation. The substrates are fully or partially transparent to the laser radiation used and in addition the surfaces of the substrates are not assumed to be flat. Different registered patterns may be applied at the same time to opposite sides of the substrates.
    Type: Application
    Filed: February 10, 2009
    Publication date: January 6, 2011
    Inventor: Philip Thomas Rumsby
  • Patent number: 7473387
    Abstract: A nozzle in a nozzle plate for an inkjet printhead is formed by directing a laser beam at a nozzle plate. Accurate control of the divergence of the beam is achieved by splitting the beam into sub-beams, each sub-beam having divergence with an origin lying apart from the point at which the beam is created by splitting, and thereafter recombining the sub-beams. Greater accuracy in the taper and inlet shape of the manufactured nozzle is thereby obtained.
    Type: Grant
    Filed: January 3, 2001
    Date of Patent: January 6, 2009
    Assignee: Xaar Technology Limited
    Inventors: Stephen Temple, Philip Thomas Rumsby
  • Patent number: 6576869
    Abstract: This invention relates to using mid-infrared high-power pulsed laser radiation sources for drilling high-quality microvia interconnection holes in printed circuit (wiring) boards and other electrical circuit packages.
    Type: Grant
    Filed: November 27, 2000
    Date of Patent: June 10, 2003
    Assignees: Excellon Automation Co., Exitech Limited
    Inventors: Malcolm Charles Gower, Philip Thomas Rumsby, Dafydd Wyn Thomas
  • Publication number: 20020003320
    Abstract: A nozzle in a nozzle plate for an inkjet printhead is formed by directing a laser beam at a nozzle plate. Accurate control of the divergence of the beam is achieved by splitting the beam into sub-beams, each sub-beam having divergence with an origin lying apart from the point at which the beam is created by splitting, and thereafter recombining the sub-beams. Greater accuracy in the taper and inlet shape of the manufactured nozzle is thereby obtained.
    Type: Application
    Filed: January 3, 2001
    Publication date: January 10, 2002
    Applicant: Xaar Technology Limited
    Inventors: Stephen Temple, Philip Thomas Rumsby