Patents by Inventor Philip W. Mason
Philip W. Mason has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11955348Abstract: The present disclosure relates to a radio frequency (RF) device that includes a mold device die and a multilayer redistribution structure underneath the mold device die. The mold device die includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion over the BEOL portion, a thermally conductive film, and a first mold compound. The FEOL portion includes isolation sections and an active layer surrounded by the isolation sections. The thermally conductive film, which has a thermal conductivity greater than 10 W/m·K and an electrical resistivity greater than 1E5 Ohm-cm, resides between the active layer and the first mold compound. Herein, silicon crystal does not exist between the first mold compound and the active layer. The multilayer redistribution structure includes a number of bump structures, which are at a bottom of the multilayer redistribution structure and electrically coupled to the FEOL portion of the mold device die.Type: GrantFiled: November 8, 2019Date of Patent: April 9, 2024Assignee: Qorvo US, Inc.Inventors: Julio C. Costa, Michael Carroll, Philip W. Mason, Merrill Albert Hatcher, Jr.
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Patent number: 11869776Abstract: The present disclosure relates to a radio frequency (RF) device that includes a mold device die and a multilayer redistribution structure underneath the mold device die. The mold device die includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion over the BEOL portion, a thermally conductive film, and a first mold compound. The FEOL portion includes isolation sections and an active layer surrounded by the isolation sections. The thermally conductive film, which has a thermal conductivity greater than 10 W/m·K and an electrical resistivity greater than 1E5 Ohm-cm, resides between the active layer and the first mold compound. Herein, silicon crystal does not exist between the first mold compound and the active layer. The multilayer redistribution structure includes a number of bump structures, which are at a bottom of the multilayer redistribution structure and electrically coupled to the FEOL portion of the mold device die.Type: GrantFiled: November 8, 2019Date of Patent: January 9, 2024Assignee: Qorvo US, Inc.Inventors: Julio C. Costa, Michael Carroll, Philip W. Mason, Merrill Albert Hatcher, Jr.
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Patent number: 11664241Abstract: The present disclosure relates to a radio frequency (RF) device that includes a mold device die and a multilayer redistribution structure underneath the mold device die. The mold device die includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion over the BEOL portion, a thermally conductive film, and a first mold compound. The FEOL portion includes isolation sections and an active layer surrounded by the isolation sections. The thermally conductive film, which has a thermal conductivity greater than 10 W/m·K and an electrical resistivity greater than 1E5 Ohm-cm, resides between the active layer and the first mold compound. Herein, silicon crystal does not exist between the first mold compound and the active layer. The multilayer redistribution structure includes a number of bump structures, which are at a bottom of the multilayer redistribution structure and electrically coupled to the FEOL portion of the mold device die.Type: GrantFiled: November 8, 2019Date of Patent: May 30, 2023Assignee: Qorvo US, Inc.Inventors: Julio C. Costa, Michael Carroll, Philip W. Mason, Merrill Albert Hatcher, Jr.
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Publication number: 20230089645Abstract: The present disclosure relates to a radio frequency (RF) device that includes a mold device die and a multilayer redistribution structure underneath the mold device die. The mold device die includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion over the BEOL portion, a thermally conductive film, and a first mold compound. The FEOL portion includes isolation sections and an active layer surrounded by the isolation sections. The thermally conductive film, which has a thermal conductivity greater than 10 W/m·K and an electrical resistivity greater than 1E5 Ohm-cm, resides between the active layer and the first mold compound. Herein, silicon crystal does not exist between the first mold compound and the active layer. The multilayer redistribution structure includes a number of bump structures, which are at a bottom of the multilayer redistribution structure and electrically coupled to the FEOL portion of the mold device die.Type: ApplicationFiled: November 29, 2022Publication date: March 23, 2023Inventors: Julio C. Costa, Michael Carroll, Philip W. Mason, Merrill Albert Hatcher, Jr.
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Patent number: 11387157Abstract: The present disclosure relates to a radio frequency device that includes a mold device die and a multilayer redistribution structure underneath the mold device die. The mold device die includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion over the BEOL portion, a barrier layer, and a first mold compound. The FEOL portion includes isolation sections and an active layer surrounded by the isolation sections. The barrier layer formed of silicon nitride resides over the active layer and top surfaces of the isolation sections. The first mold compound resides over the barrier layer. Herein, silicon crystal does not exist between the first mold compound and the active layer. The multilayer redistribution structure includes a number of bump structures, which are at a bottom of the multilayer redistribution structure and electrically coupled to the FEOL portion of the mold device die.Type: GrantFiled: November 8, 2019Date of Patent: July 12, 2022Assignee: QORVO US, INC.Inventors: Julio C. Costa, Michael Carroll, Philip W. Mason, Merrill Albert Hatcher, Jr.
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Patent number: 11355405Abstract: The present disclosure relates to a radio frequency device that includes a mold device die and a multilayer redistribution structure underneath the mold device die. The mold device die includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion over the BEOL portion, a barrier layer, and a first mold compound. The FEOL portion includes isolation sections and an active layer surrounded by the isolation sections. The barrier layer formed of silicon nitride resides over the active layer and top surfaces of the isolation sections. The first mold compound resides over the barrier layer. Herein, silicon crystal does not exist between the first mold compound and the active layer. The multilayer redistribution structure includes a number of bump structures, which are at a bottom of the multilayer redistribution structure and electrically coupled to the FEOL portion of the mold device die.Type: GrantFiled: November 8, 2019Date of Patent: June 7, 2022Assignee: QORVO US, INC.Inventors: Julio C. Costa, Michael Carroll, Philip W. Mason, Merrill Albert Hatcher, Jr.
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Patent number: 11322420Abstract: The present disclosure relates to a radio frequency device that includes a mold device die and a multilayer redistribution structure underneath the mold device die. The mold device die includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion over the BEOL portion, a barrier layer, and a first mold compound. The FEOL portion includes isolation sections and an active layer surrounded by the isolation sections. The barrier layer formed of silicon nitride resides over the active layer and top surfaces of the isolation sections. The first mold compound resides over the barrier layer. Herein, silicon crystal does not exist between the first mold compound and the active layer. The multilayer redistribution structure includes a number of bump structures, which are at a bottom of the multilayer redistribution structure and electrically coupled to the FEOL portion of the mold device die.Type: GrantFiled: November 8, 2019Date of Patent: May 3, 2022Assignee: QORVO US, INC.Inventors: Julio C. Costa, Michael Carroll, Philip W. Mason, Merrill Albert Hatcher, Jr.
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Patent number: 11289392Abstract: The present disclosure relates to a radio frequency device that includes a mold device die and a multilayer redistribution structure underneath the mold device die. The mold device die includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion over the BEOL portion, a barrier layer, and a first mold compound. The FEOL portion includes isolation sections and an active layer surrounded by the isolation sections. The barrier layer formed of silicon nitride resides over the active layer and top surfaces of the isolation sections. The first mold compound resides over the barrier layer. Herein, silicon crystal does not exist between the first mold compound and the active layer. The multilayer redistribution structure includes a number of bump structures, which are at a bottom of the multilayer redistribution structure and electrically coupled to the FEOL portion of the mold device die.Type: GrantFiled: November 8, 2019Date of Patent: March 29, 2022Assignee: QORVO US, INC.Inventors: Julio C. Costa, Michael Carroll, Philip W. Mason, Merrill Albert Hatcher, Jr.
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Patent number: 11257731Abstract: The present disclosure relates to a radio frequency device that includes a mold device die and a multilayer redistribution structure underneath the mold device die. The mold device die includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion over the BEOL portion, a barrier layer, and a first mold compound. The FEOL portion includes isolation sections and an active layer surrounded by the isolation sections. The barrier layer formed of silicon nitride resides over the active layer and top surfaces of the isolation sections. The first mold compound resides over the barrier layer. Herein, silicon crystal does not exist between the first mold compound and the active layer. The multilayer redistribution structure includes a number of bump structures, which are at a bottom of the multilayer redistribution structure and electrically coupled to the FEOL portion of the mold device die.Type: GrantFiled: November 8, 2019Date of Patent: February 22, 2022Assignee: QORVO US, INC.Inventors: Julio C. Costa, Michael Carroll, Philip W. Mason, Merrill Albert Hatcher, Jr.
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Publication number: 20200235024Abstract: The present disclosure relates to a radio frequency device that includes a mold device die and a multilayer redistribution structure underneath the mold device die. The mold device die includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion over the BEOL portion, a barrier layer, and a first mold compound. The FEOL portion includes isolation sections and an active layer surrounded by the isolation sections. The barrier layer formed of silicon nitride resides over the active layer and top surfaces of the isolation sections. The first mold compound resides over the barrier layer. Herein, silicon crystal does not exist between the first mold compound and the active layer. The multilayer redistribution structure includes a number of bump structures, which are at a bottom of the multilayer redistribution structure and electrically coupled to the FEOL portion of the mold device die.Type: ApplicationFiled: November 8, 2019Publication date: July 23, 2020Inventors: Julio C. Costa, Michael Carroll, Philip W. Mason, Merrill Albert Hatcher, JR.
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Publication number: 20200234978Abstract: The present disclosure relates to a radio frequency (RF) device that includes a mold device die and a multilayer redistribution structure underneath the mold device die. The mold device die includes a device region with a back-end-of-line (BEOL) portion and a front-end-of-line (FEOL) portion over the BEOL portion, a thermally conductive film, and a first mold compound. The FEOL portion includes isolation sections and an active layer surrounded by the isolation sections. The thermally conductive film, which has a thermal conductivity greater than 10 W/m·K and an electrical resistivity greater than 1E5 Ohm-cm, resides between the active layer and the first mold compound. Herein, silicon crystal does not exist between the first mold compound and the active layer. The multilayer redistribution structure includes a number of bump structures, which are at a bottom of the multilayer redistribution structure and electrically coupled to the FEOL portion of the mold device die.Type: ApplicationFiled: November 8, 2019Publication date: July 23, 2020Inventors: Julio C. Costa, Michael Carroll, Philip W. Mason, Merrill Albert Hatcher, JR.
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Patent number: 9806192Abstract: The present disclosure relates to a silicon-on-insulator (SOI) substrate structure with a buried dielectric layer for radio frequency (RF) complementary metal-oxide semiconductor (CMOS) switch fabrications. The buried dielectric layer suppresses back-gate transistors in the RF CMOS switches fabricated on the SOI substrate structure. The SOI substrate structure includes a silicon handle layer, a silicon oxide layer over the silicon handle layer, a buried dielectric layer over the silicon oxide layer, and a silicon epitaxy layer directly over the buried dielectric layer.Type: GrantFiled: April 20, 2016Date of Patent: October 31, 2017Assignee: Qorvo US, Inc.Inventors: Philip W. Mason, Michael Carroll, Julio C. Costa, Jan Edward Vandemeer, Daniel Charles Kerr
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Publication number: 20160380101Abstract: The present disclosure relates to a silicon-on-insulator (SOI) substrate structure with a buried dielectric layer for radio frequency (RF) complementary metal-oxide semiconductor (CMOS) switch fabrications. The buried dielectric layer suppresses back-gate transistors in the RF CMOS switches fabricated on the SOI substrate structure. The SOI substrate structure includes a silicon handle layer, a silicon oxide layer over the silicon handle layer, a buried dielectric layer over the silicon oxide layer, and a silicon epitaxy layer directly over the buried dielectric layer.Type: ApplicationFiled: April 20, 2016Publication date: December 29, 2016Inventors: Philip W. Mason, Michael Carroll, Julio C. Costa, Jan Edward Vandemeer, Daniel Charles Kerr
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Publication number: 20150371905Abstract: A method for manufacturing a semiconductor die includes providing an SOI semiconductor wafer including a substrate, an insulating layer over the substrate, and a device layer over the insulating layer. A surface of the SOI semiconductor wafer opposite the substrate is mounted to a temporary carrier mount, and the substrate is removed, leaving an exposed surface of the insulating layer. A high-resistivity gold-doped silicon substrate is then provided on the exposed surface of the insulating layer. By providing the high-resistivity gold-doped silicon substrate, an exceptionally high-resistivity substrate can be achieved, thereby minimizing field-dependent electrical interaction between the substrate and one or more semiconductor devices thereon. Accordingly, harmonic distortion in the semiconductor devices caused by the substrate will be reduced, thereby increasing the performance of the device.Type: ApplicationFiled: June 22, 2015Publication date: December 24, 2015Inventors: Michael Carroll, Julio C. Costa, Philip W. Mason, Edward T. Spears, Bill Rhyne
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Publication number: 20150340322Abstract: An RF switch structure having reduced off-state capacitance is disclosed. The RF switch structure includes an RF switch branch having at least three transistors coupled in series within a device layer. Inter-metal dielectric (IMD) layers are disposed over the device layer. At least one of the IMD layers has an effective dielectric constant that is lower than 3.9. In one exemplary embodiment, the IMD layers are made of silicon dioxide having micro-voids. In another exemplary embodiment, the IMD layers are made of silicon dioxide that includes carbon doping. In either exemplary embodiment, an effective dielectric constant ranges from about 3.9 to around 2.0. In another exemplary embodiment, the IMD layers are made of silicon dioxide having trapped air bubbles that provide an effective dielectric constant that ranges from about 2.0 to 1.1.Type: ApplicationFiled: May 26, 2015Publication date: November 26, 2015Inventors: Philip W. Mason, Michael Carroll, Julio C. Costa
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Publication number: 20140242760Abstract: The present disclosure relates to a radio frequency (RF) switch that includes multiple body-contacted field effect transistor (FET) elements coupled in series. The FET elements may be formed using a thin-film semiconductor device layer, which is part of a thin-film semiconductor die. Conduction paths between the FET elements through the thin-film semiconductor device layer and through a substrate of the thin-film semiconductor die may be substantially eliminated by using insulating materials. Elimination of the conduction paths allows an RF signal across the RF switch to be divided across the series coupled FET elements, such that each FET element is subjected to only a portion of the RF signal. Further, each FET element is body-contacted and may receive reverse body biasing when the RF switch is in an OFF state, thereby reducing an OFF state drain-to-source capacitance of each FET element.Type: ApplicationFiled: May 13, 2014Publication date: August 28, 2014Applicant: RF Micro Devices, Inc.Inventors: Michael Carroll, Daniel Charles Kerr, Christian Rye Iversen, Philip W. Mason, Julio Costa, Edward T. Spears
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Patent number: 7230812Abstract: It is possible to predict with acceptable accuracy the time to failure of a device having a thin gate dielectric in a field effect transistor. Such prediction is based on the realization that for such thin dielectric multiple dielectric breakdown occurs before device failure ensues and that measurement of the device quiescent current flow provides the information necessary for such prediction. The ability to make reliable prediction allows improvement of device design, manufacture, and use.Type: GrantFiled: August 30, 2004Date of Patent: June 12, 2007Assignee: Agere Systems IncInventors: Muhammad Ashraful Alam, Philip W. Mason, Robert Kent Smith
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Patent number: 6365426Abstract: The present invention provides a method of determining a reliability of a semiconductor device. In an exemplary embodiment, the method determines an oxide stress voltage as a function of an antenna ratio of a semiconductor device, determines an oxide area of the semiconductor device and determines a failure fraction of the semiconductor device as a function of the oxide stress voltage and the oxide area.Type: GrantFiled: April 30, 2000Date of Patent: April 2, 2002Assignee: Agere Systems Guardian CorporationInventors: Kin P. Cheung, Philip W. Mason