Abstract: An optical cable (10) includes one or more tubes (120), each containing a number of optical fibers (101), and a plastic jacket (160) that encloses the tube(s). A pair of diametrically opposed rods (300-1, 300-2) are at least partially embedded in the polyethylene jacket and are made from continuous-filament glass fibers that are embedded in epoxy. Each rod has a compressive stiffness that is effective to inhibit substantial contraction of the cable, and a tensile stiffness that is effective to receive tensile loads without substantial transfer of such loads to the glass fibers. Each dielectric rod includes a thin layer (330) of a frictional adhesion coating that provides a controlled adhesion between the rod and the jacket of between 50 and 300 lb./in2. Whereas dual-rod cable designs have a preferred bending plane that passes through the rods, controlled adhesion between the rods and the jacket enables the cable to be easily bent in other planes and to be blown through ducts having multiple corners.

Abstract: A hybrid strength member (300) for an optical cable (10) is made from dielectric materials, and provides excellent compressive and tensile properties within a single structure. The strength member includes two concentric layers of filamentary strands that are embedded in a thermoset material such as epoxy. The filamentary strands of the inner layer (310) primarily comprise aramid fibers, while the filamentary strands of the outer layer (320) primarily comprise glass fibers. A pair of strength members (300-1, 300-2) is embedded in a plastic jacket of the optical cable at diametrically opposite sides of a central core tube that contains a number of optical fibers. Each strength member includes a thin coating (330) of a relatively soft material (i.e., a hardness of less than 80D on the Shore durometer scale) to enhance its coupling to the plastic jacket.

Abstract: An optical cable (10) includes one or more tubes (120), each containing a number of optical fibers (101), and a plastic jacket (160) that encloses the tube(s). A pair of diametrically opposed rods (300-1, 300-2) are at least partially embedded in the polyethylene jacket and are made from continuous-filament glass fibers that are embedded in epoxy. Each rod has a compressive stiffness that is effective to inhibit substantial contraction of the cable, and a tensile stiffness that is effective to receive tensile loads without substantial transfer of such loads to the glass fibers. Each dielectric rod includes a thin layer (330) of a frictional adhesion coating that provides a controlled adhesion between the rod and the jacket of between 50 and 300 lb./in2. Whereas dual-rod cable designs have a preferred bending plane that passes through the rods, controlled adhesion between the rods and the jacket enables the cable to be easily bent in other planes and to be blown through ducts having multiple corners.

Abstract: An optical cable 10 includes a core tube 120 containing optical fibers 101 that extend along the longitudinal axis 105--105 of the cable, and a plastic jacket 160 that encloses the core tube. The cable has a high tensile stiffness which is provided by load sharing between a pair of rigid strength rods 141, 142 and a flexible strength tape 130. The strength rods are coupled to the plastic jacket so that they receive tensile loads applied to the plastic jacket. The strength rods also have a compressive stiffness for inhibiting contraction of the plastic jacket when it is cooled. The tape is made from an array of flexible strands 131 that are woven into a single unit, which is also coupled to the plastic jacket. The flexible strands are woven in such a manner that they exhibit minimum undulation in the longitudinal direction. More particularly, the percent excess length of the flexible strands (.epsilon..sub.s) is less than the percent excess length of the optical fiber (.epsilon..sub.f) plus one percent i.e., .