Abstract: A process of forming an integrated circuit including an MOS transistor, in which a pre-metal deposition cleanup prior to depositing metal for silicide formation includes an HF etch, a first SC1 etch, a piranha etch and a second SC1 etch, so that a native oxide on the source/drain regions is less the 2 nanometers thick before deposition of the silicide metal. A process of forming a metal silicide layer on an integrated circuit containing an MOS transistor, in which a pre-metal deposition cleanup prior to depositing metal for silicide formation includes an HF etch, a first SC1 etch, a piranha etch and a second SC1 etch, so that a native oxide on the source/drain regions and the MOS gate is less the 2 nanometers thick before deposition of the silicide metal.

Abstract: A process of forming an integrated circuit including an MOS transistor, in which a pre-metal deposition cleanup prior to depositing metal for silicide formation includes an HF etch, a first SC1 etch, a piranha etch and a second SC1 etch, so that a native oxide on the source/drain regions is less the 2 nanometers thick before deposition of the silicide metal. A process of forming a metal silicide layer on an integrated circuit containing an MOS transistor, in which a pre-metal deposition cleanup prior to depositing metal for silicide formation includes an HF etch, a first SC1 etch, a piranha etch and a second SC1 etch, so that a native oxide on the source/drain regions and the MOS gate is less the 2 nanometers thick before deposition of the silicide metal.

Abstract: The present invention relates to integrated circuits comprising a protective overcoat and thick copper connectors. According to one aspect of the inventions, vias in the protective overcoat are substantially filled with tungsten plugs, or plugs of another metal with a relatively low coefficient of thermal expansion. According to another aspect of the invention, large vias in the protective overcoat are replaced with arrays of smaller vias. The invention reduces the likelihood of device failures during temperature cycling tests. Also, the invention allows for smaller vias in the protective overcoat and removal of interconnect functions to the thick copper layer.