Patents by Inventor Pierluigi Malfatti

Pierluigi Malfatti has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6915734
    Abstract: The invention provides an automated method and apparatus for pizza production which is initiated by individual order placement and uses only fresh ingredients (no ingredients are frozen, pre-prepared or pre-cooked). Each dough portion is individually and mechanically prepared from flour and other fresh, pre-proportioned ingredients. The dough portion passes through a series of shaping and pre-heating processing stations to prepare a flattened and partially baked pizza base. Using a preheated or continuously heated conveying tray, the pizza base passes under a number of metering and distribution devices for selected application of tomato sauce and/or various other toppings according to the order. Baking occurs in one of multiple ovens to complete pizza preparation. Multiple ovens are provided to facilitate the automated preparation of multiple pizzas at any given time. A tray conveying system transports one or more trays through the various processing stations to accommodate multiple orders at the same time.
    Type: Grant
    Filed: January 7, 2002
    Date of Patent: July 12, 2005
    Assignee: Arios, S.A.
    Inventors: Claudio Torghele, Pierluigi Malfatti
  • Publication number: 20050123659
    Abstract: The invention provides an automated method and apparatus for pizza production which is initiated by individual order placement and uses only fresh ingredients (no ingredients are frozen, pre-prepared or pre-cooked). Each dough portion is individually and mechanically prepared from flour and other fresh, pre-proportioned ingredients. The dough portion passes through a series of shaping and pre-heating processing stations to prepare a flattened and partially baked pizza base. Using a preheated or continuously heated conveying tray, the pizza base passes under a number of metering and distribution devices for selected application of tomato sauce and/or various other toppings according to the order. Baking occurs in one of multiple ovens to complete pizza preparation. Multiple ovens are provided to facilitate the automated preparation of multiple pizzas at any given time. A tray conveying system transports one or more trays through the various processing stations to accommodate multiple orders at the same time.
    Type: Application
    Filed: January 12, 2005
    Publication date: June 9, 2005
    Inventors: Claudio Torghele, Pierluigi Malfatti
  • Patent number: 6863429
    Abstract: In a dough mixer for preparing dough, the essentially cylindrical chamber with horizontal axis within which kneading elements (4, 4c, 4b) rotate coaxially or parallel to this axis, between two casing surface sections (1a) with the same casing line, two level surface sections (1b, 1c) which are essentially formed by the surface of sliding (2b, 3b) blades (2, 3) with upper charging opening (2a) and lower discharging opening (3a) in closed position, and the aforementioned surfaces (1a, 1b, 1c) turn into two front, coaxial, separated circular surfaces (1e, 1f) via rounded areas (1g) with the largest possible radius, such that, together with the rotating (4a) kneading element (4, 4c, 4d), which likewise has very round forms, they enable the preparing and compressing of dough and rolling into balls of an individual dough portion that is discharged without residue of ingredients or dough.
    Type: Grant
    Filed: April 25, 2001
    Date of Patent: March 8, 2005
    Assignee: Artos, S.A.
    Inventors: Claudio Torghele, Pierluigi Malfatti
  • Patent number: 6546847
    Abstract: The invention is an apparatus for producing pizza by a mechanical, automated system without using baking tins for the dough bases and without using pre-prepared or pre-shaped bases. Dough bases are individually prepared from fresh pre-proportioned dough ingredients by a kneading and extrusion device. The dough base is then passed through a series of processing stations, such as a shaping press, a metering and distribution device for tomato purees or sauces, at least one metering and distribution station for garnishing (topping) ingredients and a baking station. The dough bases pass through the series of stations on a preheated or continuously heated transportation sheet. No pre-produced or pre-cooked, semi-finished products are used in the method. Each dough base is prepared and provided with toppings according to individual orders selected from a list.
    Type: Grant
    Filed: April 11, 2001
    Date of Patent: April 15, 2003
    Assignee: Carpos, S.A.
    Inventors: Marco Pilati, Pierluigi Malfatti, Claudio Torghele
  • Publication number: 20030010217
    Abstract: In a dough mixer for preparing dough, the essentially cylindrical chamber with horizontal axis within which kneading elements (4, 4c, 4b) rotate coaxially or parallel to this axis, between two casing surface sections (1a) with the same casing line, two level surface sections (1b, 1c) which are essentially formed by the surface of sliding (2b, 3b) blades (2, 3) with upper charging opening (2a) and lower discharging opening (3a) in closed position, and the aforementioned surfaces (1a, 1b, 1c) turn into two front, coaxial, separated circular surfaces (1e, 1f) via rounded areas (1g) with the largest possible radius, such that, together with the rotating (4a) kneading element (4, 4c, 4d), which likewise has very round forms, they enable the preparing and compressing of dough and rolling into balls of an individual dough portion that is discharged without residue of ingredients or dough.
    Type: Application
    Filed: July 22, 2002
    Publication date: January 16, 2003
    Inventors: CLAUDIO TORGHELE, PIERLUIGI MALFATTI
  • Publication number: 20020176921
    Abstract: The invention provides an automated method and apparatus for pizza production which is initiated by individual order placement and uses only fresh ingredients (no ingredients are frozen, pre-prepared or pre-cooked). Each dough portion is individually and mechanically prepared from flour and other fresh, pre-proportioned ingredients. The dough portion passes through a series of shaping and pre-heating processing stations to prepare a flattened and partially baked pizza base. Using a preheated or continuously heated conveying tray, the pizza base passes under a number of metering and distribution devices for selected application of tomato sauce and/or various other toppings according to the order. Baking occurs in one of multiple ovens to complete pizza preparation. Multiple ovens are provided to facilitate the automated preparation of multiple pizzas at any given time. A tray conveying system transports one or more trays through the various processing stations to accommodate multiple orders at the same time.
    Type: Application
    Filed: January 7, 2002
    Publication date: November 28, 2002
    Inventors: Claudio Torghele, Pierluigi Malfatti
  • Publication number: 20010024671
    Abstract: The invention is an apparatus for producing pizza by a mechanical, automated system without using baking tins for the dough bases and without using pre-prepared or pre-shaped bases. Dough bases are individually prepared from fresh pre-proportioned dough ingredients by a kneading and extrusion device. The dough base is then passed through a series of processing stations, such as a shaping press, a metering and distribution device for tomato purees or sauces, at least one metering and distribution station for garnishing (topping) ingredients and a baking station. The dough bases pass through the series of stations on a preheated or continuously heated transportation sheet. No pre-produced or pre-cooked, semi-finished products are used in the method. Each dough base is prepared and provided with toppings according to individual orders selected from a list.
    Type: Application
    Filed: April 11, 2001
    Publication date: September 27, 2001
    Inventors: Marco Pilati, Pierluigi Malfatti, Claudio Torghele
  • Patent number: 6245370
    Abstract: A method for mechanically and automatically producing flat, round, dough and/or pizza bases without the use of baking tins for the dough bases and without using pre-prepared bases. Toppings and/or sauce are applied to the dough bases through at least one topping station. The dough bases are prepared from dough ingredients in a kneading and extrusion device, and then passed through a series of processing stations such as a shaping press, a metering and distribution station for tomato puree or sauce, or several metering stations for the topping, and the baking station, on a preheated transport plate. Each dough base is prepared and provided with a topping according to individual orders from a list.
    Type: Grant
    Filed: April 19, 1999
    Date of Patent: June 12, 2001
    Assignee: Carpos, S.A.
    Inventors: Marco Pilati, Pierluigi Malfatti, Claudio Torghele