Abstract: A process and apparatus for manufacturing tyres for vehicle wheels includes the step of building, on a forming support, a belt structure including at least one reinforcing structure of the so-called zero-degree type. The reinforcing structure is formed by depositing a continuous elongated reinforcing element on a deposition surface arranged in a radially outer position with respect to the forming support. The aforementioned deposition includes the step of exerting, through at least one element made from magnetic material, a magnetic attraction on a portion of the continuous elongated reinforcing element arranged at at least one pressing member and moving said at least one pressing member toward the forming support until the continuous elongated reinforcing element is brought into contact with the deposition surface.

Abstract: In a process for building tyres for vehicle wheels, a carcass sleeve is arranged on a shaping drum including two half-drums and two supports. Each support is operatively associated with one of the half-drums and carries a plurality of turning-up levers having free ends positioned close to the respective half-drum. Two annular anchoring structures are disposed around the carcass sleeve and each of the two supports is locked to the respective half-drum by interposing only stiff mechanical elements in mutual contact between the support and the half-drum. The carcass sleeve is shaped in a toroidal conformation, by setting a threaded shaft in rotation and moving the half-drums close to each other.

Abstract: In an apparatus for building tires for vehicle wheels, a forming drum is loaded on a shuttle movable on a guide along a deposition line. The shuttle is moved on the guide in the two running directions to bring it to dispensing stations of semifinished products disposed in at least some deposition locations positioned in space succession along the deposition line. At each of the dispensing stations, at least one semifinished product is laid on a radially external surface to the forming drum carried by the shuttle for forming at least one component of a tire. The shuttle is moved on the guide in a different sequence from the space succession of the deposition locations along the deposition line.

Abstract: In a process for building tyres for vehicle wheels, a carcass sleeve is arranged on a shaping drum including two half-drums and two supports. Each support is operatively associated with one of the half-drums and carries a plurality of turning-up levers having free ends positioned close to the respective half-drum. Two annular anchoring structures are disposed around the carcass sleeve and each of the two supports is locked to the respective half-drum by interposing only stiff mechanical elements in mutual contact between the support and the half-drum. The carcass sleeve is shaped in a toroidal conformation, by setting a threaded shaft in rotation and moving the half-drums close to each other.

Abstract: In a process for building tires for vehicle wheels, a carcass sleeve is arranged on a shaping drum including two half-drums and two supports. Each support is operatively associated with one of the half-drums and carries a plurality of turning-up levers having free ends positioned close to the respective half-drum. Two annular anchoring structures are disposed around the carcass sleeve and each of the two supports is locked to the respective half-drum by interposing only stiff mechanical elements in mutual contact between the support and the half-drum. The carcass sleeve is shaped in a toroidal conformation, by setting a threaded shaft in rotation and moving the half-drums dose to each other.

Abstract: A process for building tyres for vehicle wheels includes feeding to at least one work station an elongated element provided with two service fabrics and wound on a storage coil. The aforementioned feeding includes unwinding, the elongated element from the storage coil, removing the two service fabrics from the elongated element, and collecting each of the two service fabrics on a respective collecting member. Each service fabric can thus be subsequently used independently from the other. For example, one service fabric can be reused while the other can be disposed. The removal and collection of the two service fabrics occurs simultaneously with the unwinding of the elongated element, so as not to increase the overall building time of the tyre being processed.

Abstract: A process and apparatus for manufacturing tyres for vehicle wheels includes the step of building, on a forming support, a belt structure including at least one reinforcing structure of the so-called zero-degree type. The reinforcing structure is formed by depositing a continuous elongated reinforcing element on a deposition surface arranged in a radially outer position with respect to the forming support. The aforementioned deposition includes the step of exerting, through at least one element made from magnetic material, a magnetic attraction on a portion of the continuous elongated reinforcing element arranged at at least one pressing member and moving said at least one pressing member toward the forming support until the continuous elongated reinforcing element is brought into contact with the deposition surface.

Abstract: A process and apparatus for manufacturing tires for vehicle wheels includes the step of building, on a forming support, a belt structure including at least one reinforcing structure of the so-called zero-degree type. The reinforcing structure is formed by depositing a continuous elongated reinforcing element on a deposition surface arranged in a radially outer position with respect to the forming support. The aforementioned deposition includes the step of exerting, through at least one element made from magnetic material, a magnetic attraction on a portion of the continuous elongated reinforcing element arranged at at least one pressing member and moving said at least one pressing member toward the forming support until the continuous elongated reinforcing element is brought into contact with the deposition surface.

Abstract: In an apparatus for building tyres for vehicle wheels, a forming drum is loaded on a shuttle movable on a guide along a deposition line. The shuttle is moved on the guide in the two running directions to bring it to dispensing stations of semifinished products disposed in at least some deposition locations positioned in space succession along the deposition line. At each of the dispensing stations, at least one semifinished product is laid on a radially external surface to the forming drum carried by the shuttle for forming at least one component of a tyre. The shuttle is moved on the guide in a different sequence from the space succession of the deposition locations along the deposition line.

Abstract: During tyre building, a crown structure is built through the actions of: forming at least one belt layer on an auxiliary drum for manufacturing a belt structure at least partly; turning up axially opposite side flaps of said at least one belt layer formed on the auxiliary drum; transferring the belt structure from the auxiliary drum to at least one service drum; and forming a tread band by winding of at least one continuous elongated element of elastomeric material into coils disposed mutually adjacent around the belt structure carried by the service drum.

Abstract: In a process for building tyres for vehicle wheels, a carcass sleeve is arranged on a shaping drum including two half-drums and two supports. Each support is operatively associated with one of the half-drums and carries a plurality of turning-up levers having free ends positioned close to the respective half-drum. Two annular anchoring structures are disposed around the carcass sleeve and each of the two supports is locked to the respective half-drum by interposing only stiff mechanical elements in mutual contact between the support and the half-drum. The carcass sleeve is shaped in a toroidal conformation, by setting a threaded shaft in rotation and moving the half-drums dose to each other.

Abstract: A process for building tyres for vehicle wheels includes feeding to at least one work station an elongated element provided with two service fabrics and wound on a storage coil. The aforementioned feeding includes unwinding the elongated element from the storage coil, removing the two service fabrics from the elongated element, and collecting each of the two service fabrics on a respective collecting member. Each service fabric can thus be subsequently used independently from the other. For example, one service fabric can be reused while the other can be disposed. The removal and collection of the two service fabrics occurs simultaneously with the unwinding of the elongated element, so as not to increase the overall building time of the tyre being processed.

Abstract: A process and apparatus for manufacturing tyres for vehicle wheels includes the step of building, on a forming support, a belt structure including at least one reinforcing structure of the so-called zero-degree type. The reinforcing structure is formed by depositing a continuous elongated reinforcing element on a deposition surface arranged in a radially outer position with respect to the forming support. The aforementioned deposition includes the step of exerting, through at least one element made from magnetic material, a magnetic attraction on a portion of the continuous elongated reinforcing element arranged at at least one pressing member and moving said at least one pressing member toward the forming support until the continuous elongated reinforcing element is brought into contact with the deposition surface.

Abstract: A method for cutting a ribbon of rubber-coated fabric includes dragging a free end of the ribbon past a working position of a punching device, forming a notch between two adjacent reinforcing cords of the ribbon using the punching device, moving a counter-blade of the punching device away from the working position, inserting at least one cutting blade through the notch, and performing first and second cuts of the ribbon. An associated apparatus includes a punching device and a cutting device. The punching device includes an incision tool, an abutting counter-blade, and control devices for moving the incision tool and the abutting counter-blade toward and away from the ribbon. The cutting device includes at least one cutting blade and a control device for moving the at least one cutting blade toward and away from the ribbon.

Abstract: A method of laying down at least one elastic element in a process for producing tyres for vehicles includes the following steps: determining a first parameter representative of a laying speed at which at least one elastic element is laid down around a tyre forming drum; determining a second parameter representative of a percent elongation to be applied to the elastic element; adjusting, as a function of the first and second parameters, a rotation speed of a control roller positioned upstream of the forming drum and having a radially external surface at least partly in engagement with the elastic element for controlling the laying profile of the at least one elastic element. A process for producing tyres for vehicles and an apparatus for carrying out the laying method are also described.

Abstract: A method for cutting a ribbon of rubber-coated fabric includes dragging a free end of the ribbon past a working position of a punching device, forming a notch between two adjacent reinforcing cords of the ribbon using the punching device, moving a counter-blade of the punching device away from the working position, inserting at least one cutting blade through the notch, and performing first and second cuts of the ribbon. An associated apparatus includes a punching device and a cutting device. The punching device includes an incision tool, an abutting counter-blade, and control devices for moving the incision tool and the abutting counter-blade toward and away from the ribbon. The cutting device includes at least one cutting blade and a control device for moving the at least one cutting blade toward and away from the ribbon.

Abstract: A method for cutting a ribbon of rubber-coated fabric includes dragging a free end of the ribbon past a working position of a punching device, forming a notch between two adjacent reinforcing cords of the ribbon using the punching device, moving a counter-blade of the punching device away from the working position, inserting at least one cutting blade through the notch, and performing first and second cuts of the ribbon. An associated apparatus includes a punching device and a cutting device. The punching device includes an incision tool, an abutting counter-blade, and control devices for moving the incision tool and the abutting counter-blade toward and away from the ribbon. The cutting device includes at least one cutting blade and a control device for moving the at least one cutting blade toward and away from the ribbon.

Abstract: A method for cutting a ribbon of rubber-coated fabric includes dragging a free end of the ribbon past a working position of a punching device, forming a notch between two adjacent reinforcing cords of the ribbon using the punching device, moving a counter-blade of the punching device away from the working position, inserting at least one cutting blade through the notch, and performing first and second cuts of the ribbon. An associated apparatus includes a punching device and a cutting device. The punching device includes an incision tool, an abutting counter-blade, and control devices for moving the incision tool and the abutting counter-blade toward and away from the ribbon. The cutting device includes at least one cutting blade and a control device for moving the at least one cutting blade toward and away from the ribbon.