Abstract: The invention provides a method for the production of a cross-linked polyester moulded article.

Abstract: A method for manufacturing a golf club head with an insert having a face plate is disclosed herein. The insert is disposed in a recess of the club head in which the recess has a depth that is greater than the thickness of the insert. The insert preferably has a plurality of tabs on its perimeter to engage the recess walls to allow the insert to essentially float within the recess. An adhesive is preferably disposed between the rear wall of the recess and an interior surface of the insert. Further, an adhesive is applied between the plurality of tabs, and preferably over the exterior surface of each of the plurality of tabs.

Abstract: A method for laser welding a polymer insert within a recess of a golf club head is disclosed herein. Also disclosed is a golf club head having a laser welded polymer insert. The invention comprises laser welding a transparent polymer insert to a base polymer insert that has a heat absorbing color such as black or blue. The base polymer insert may also have an indicia thereon which is visible after laser welding the transparent polymer insert.

Abstract: A curative blend for a thermosetting polyurethane material that allows for a polyurethane material with greater durability is disclosed herein. The curative blend is composed of a diethyl-2,4-toluene-diamine and a second curing agent. A preferred polyurethane prepolymer is a polytetramethylene ether glycol terminated 4,4?-dicyclohexyl methane diisocyanate polyurethane prepolymer. The thermosetting polyurethane is preferably utilized as a cover for a golf ball. The cover is preferably formed over a core and boundary layer.

Abstract: A curative blend for a thermosetting polyurethane material that allows for a polyurethane material with greater durability is disclosed herein. The curative blend is composed of 4,4?-methylenebis-(2,6-diethyl)-aniline and a second curing agent. A preferred polyurethane prepolymer is a polytetramethylene ether glycol terminated 4,4?-dicyclohexyl methane diisocyanate polyurethane prepolymer. The thermosetting polyurethane is preferably utilized as a cover for a golf ball. The cover is preferably formed over a core and boundary layer.

Abstract: A curative blend for a thermosetting polyurethane material that allows for a polyurethane material with greater durability is disclosed herein. The curative blend is composed of a diethyl-2,4-toluene-diamine and a second curing agent. A preferred polyurethane prepolymer is a polytetramethylene ether glycol terminated 4,4?-diphenylmethane diisocyanate polyurethane prepolymer. The thermosetting polyurethane is preferably utilized as a cover for a golf ball. The cover is preferably formed over a core and boundary layer.

Abstract: A curative blend for a thermosetting polyurethane material that allows for a polyurethane material with greater durability is disclosed herein. The curative blend is composed of 4,4?-methylenebis-(2,6-diethyl)-aniline and a second curing agent. A preferred polyurethane prepolymer is a polytetramethylene ether glycol terminated 4,4?-diphenylmethane diisocyanate polyurethane prepolymer. The thermosetting polyurethane is preferably utilized as a cover for a golf ball. The cover is preferably formed over a core and boundary layer.

Abstract: A reaction injection molded polyurea material that allows for a polyurea material with greater durability is disclosed herein. The reaction injection molded polyurea material includes 1,6, hexamethylene-diisocyanate and a polyol blend composed of polytetramethylene ether glycol, 4,4?-methylenebis-(2,6-diethyl)-aniline and a third agent selected from the group consisting of N,N?-bis-alkyl-p-phenylenediamine, N,N?-dialkylamino-diphenylmethane with tetrapropoxylated ethylenediamine and an aliphatic diamine. The polyurea is preferably utilized as a cover for a golf ball. The cover is preferably formed over a core and boundary layer.

Abstract: A cross-linked thermoplastic polyurea is formed by heating a mixture containing a thermoplastic urethane base material, a monomeric and/or polymeric di-isocyanate comprising between 1 to 10% of the total weight of the mixture, and a diamine comprising between 1 to 10% of the total weight of the mixture. A thermoplastic polyurethane may be formed by substituting hydroquinone for the diamine. The mixture is heated to a temperature within the range of 250° F. to 550° F. The heated mixture, which is flowable, is then injected into at least one injection molding device. The mixture is then cured at a temperature between 150° F. to 250° F. for a period of time between 2 and 36 hours. The cross-linked thermoplastic polyurethane/polyurea retains the excellent flowability characteristics of a thermoplastic urethane while the same time exhibits good abrasion, tensile strength, rebound, and compression set characteristics which are similar to those found in thermoset urethanes.

Abstract: The present invention is a golf ball (10) with a core (12) and a cover layer (14). The core is preferably a metal wall (15) defining a hollow space (17). The cover layer (14) is preferably composed of a highly neutralized terpolymer and a fatty acid based moiety.

Abstract: An insert composed of a thermoplastic polyurethane materials is disclosed herein. The thermoplastic polyurethane insert is disposed in a recess of the club head in which the recess has a depth that is greater than the thickness of the insert. The thermoplastic polyurethane insert preferably has a plurality of tabs on its perimeter to engage the recess walls to allow the insert to essentially float within the recess. An adhesive is disposed between the rear wall of the recess and an interior surface of the insert. Further, an adhesive is applied between the plurality of tabs, and preferably over the exterior surface of each of the plurality of tabs.

Abstract: The iron golf club head (20) of the present invention is preferably composed of three main components: a periphery member 22, a central member 24 and a face plate 26. The periphery member (22) is preferably composed of a high density material such as a nickel-tungsten alloy. The central member (24) is preferably composed of a lightweight, non-metal material. The face plate (26) is preferably composed of a titanium alloy material. The iron golf club head (20) preferably has high moments of inertia Izz and Ixx.

Abstract: An insert composed of a thermoplastic polyurethane materials is disclosed herein. The thermoplastic polyurethane insert is disposed in a recess of the club head in which the recess has a depth that is greater than the thickness of the insert. The thermoplastic polyurethane insert preferably has a plurality of tabs on its perimeter to engage the recess walls to allow the insert to essentially float within the recess. An adhesive is disposed between the rear wall of the recess and an interior surface of the insert. Further, an adhesive is applied between the plurality of tabs, and preferably over the exterior surface of each of the plurality of tabs.

Abstract: A method for manufacturing a golf club head with an insert having a face plate is disclosed herein. The insert is disposed in a recess of the club head in which the recess has a depth that is greater than the thickness of the insert. The insert is preferably composed of a thermoplastic polyurethane material formed from a polytetramethylene ether glycol terminated hexamethylene diisocyanate prepolymer having a NCO group content of 8.0% to 12.0%, and a 1,4 butane diol. An adhesive is preferably disposed between the rear wall of the recess and an interior surface of the insert. Further, an adhesive is applied between the plurality of tabs, and preferably over the exterior surface of each of the plurality of tabs.

Abstract: A method for manufacturing a golf club head with an insert having a face plate is disclosed herein. The insert is disposed in a recess of the club head in which the recess has a depth that is greater than the thickness of the insert. The insert preferably has a plurality of tabs on its perimeter to engage the recess walls to allow the insert to essentially float within the recess. An adhesive is preferably disposed between the rear wall of the recess and an interior surface of the insert. Further, an adhesive is applied between the plurality of tabs, and preferably over the exterior surface of each of the plurality of tabs.

Abstract: The present invention is a golf ball that has a coefficient of restitution that is greater than 0.8015 at 143 feet per second, and an USGA initial velocity less than 255.0 feet per second. The golf ball has a solid three-piece golf ball with a polybutadiene core, an ionomer blend intermediate layer, and a thermosetting polyurethane cover, with an aerodynamic surface geometry. The golf ball has an innersphere with a plurality of lattice members interconnected to form a plurality of polygons. Each of the lattice members has apex, such that the golf ball conforms with the USGA's golf ball diameter requirement of 1.680 inches.

Abstract: A curative blend for a thermosetting polyurethane material that allows for a polyurethane material with greater durability is disclosed herein. The curative blend is composed of 4,4?-methylenebis-(2,6-diethyl)-aniline and a second curing agent selected from the group consisting of N,N?-bis-alkyl-p-phenylenediamine, N,N?-dialkylamino-diphenylmethane with tetrapropoxylated ethylenediamine and an aliphatic diamine. A preferred polyurethane prepolymer is polytetramethylene ether glycol terminated toluene diisocyanate prepolymer. The thermosetting polyurethane is preferably utilized as a cover for a golf ball. The cover is preferably formed over a core and boundary layer.

Abstract: A method for manufacturing an insert having a plurality of tabs thereon in a cast molding operation is disclosed herein. The method commences with mixing a polyurethane prepolymer with a curing agent to form a polyurethane. The mixture is then poured into a mold cavity having a plurality of peripheral cavities. The mold is then subjected to pressure and heat for a predetermined time to cure the mixture thereby forming the polyurethane insert.

Abstract: A golf club head having a face section with a polymer surface can provide a more efficient impact between a golf ball and the golf club head. By utilizing a polymer surface with desired material properties of stress, strain and damping levels, the face section will incur higher strain and strain rate levels than the golf ball. These lower internal stresses within the golf ball yield a more efficient impact with a golf club head.

Abstract: A golf club head having a face section with a polymer surface can provide a more efficient impact between a golf ball and the golf club head. By utilizing a polymer surface with desired material properties of stress, strain and damping levels, the face section will incur higher strain and strain rate levels than the golf ball. These lower internal stresses within the golf ball yield a more efficient impact with a golf club head.