Abstract: Several mechanical features of an electronic device are provided. In some embodiments, the device may include a bezel coupled to a housing. One or more snaps of the bezel may be operative to engage a cantilever spring of the housing. In some embodiments, the device may include a window that is formed by coupling an outer layer to an inner layer that is larger than the outer layer. In some embodiments, the device may include a chassis for supporting the window. In some embodiments, the device may include a grounding clip for simultaneously grounding the bezel, the housing and a circuit board. In some embodiments, the device may include a switch that includes a button molded into a base using a double shot process. In some embodiments, the device may include a switch supporting bracket that includes a slot operative to receive a pin of the bezel.

Abstract: A portable electronic device that provides compact configurations for audio elements are disclosed. The audio elements can be drivers (e.g., speakers) or receivers (e.g., microphones). In one embodiment, a molded acoustic chamber can be formed to assist in directing audio sound between an opening an outer housing and an internal flexible electronic substrate. The audio element can be mounted on or coupled to the flexible electrical substrate over an opening therein that allows allow audio sound to pass there through. The molded acoustic chamber can also be formed such that it includes a barrier, such as a mesh barrier, so that undesired foreign substances can be blocked from entry or further entry into the audio chamber. The molded acoustic chamber can also be formed such that it includes one or more acoustic seals that can be used to provide an acoustic seal between the molded acoustic chamber and the opening in the outer housing.

Abstract: Several mechanical features of an electronic device are provided. In some embodiments, the electronic device may include a bezel coupled to a housing. The bezel may include one or more snaps extending into the electronic device which may be operative to engage a cantilever spring extending from the inner surface of the housing. In some embodiments, the electronic device may include a window that is formed by coupling an outer layer to an inner layer that is larger than the outer layer. In some embodiments, the electronic device may include a chassis for supporting the window. In some embodiments, the electronic device may include a grounding clip for simultaneously grounding the bezel, the housing and a circuit board. In some embodiments, the electronic device may include a switch that includes a button molded into a base using a double shot process. In some embodiments, the electronic device may include a switch supporting bracket that includes a slot operative to receive a pin of the bezel.

Abstract: The present invention can facilitate the coupling between electrical components and a circuit board after the circuit board is inserted into a housing of an electronic device. An electrical component can be integrated with a flexible circuit of another electrical component. The flexible circuit can be electrically and mechanically coupled to the circuit board after the circuit board is inserted into the housing. Alternatively, electrical contacts can be disposed on a body of the electrical component and a complementary set of electrical contacts can be disposed on the circuit board. When the circuit board is disposed within a receptacle of the electrical component, the electrical contacts on the electrical component are coupled directly to the electrical contacts on the circuit board.

Abstract: A media player comprising a display screen is provided. The media player can include a housing having an opening and an area of reduced thickness around the opening. The media player can also include a transparent wall having a flange. Alternatively, the transparent wall may not require a flange but rather can be a flat, substantially transparent piece of material such as plexiglass or glass. The flange can be adhered to a surface of the area of reduced thickness in order to form a transparent protective cover for the display screen. In another embodiment of the invention, a method is provided. The method can include forming a transparent wall having a stepped edge for placing in an opening of a media player. The method can also include adhering an adhesive to at least one surface of the stepped edge of the transparent wall. The method can include as well using the cutting tool to cut away a portion of the underside of a housing that surrounds an opening in a media player.

Abstract: The present invention can relate to an electronic device having one or more support tabs that protect a circuit board disposed inside the device from externally applied compressive forces. In particular, when a force is applied to a housing of the device, the support tabs can buttress the housing of the device, either directly or through other intervening components disposed within the device, to reduce the likelihood that the housing or intervening components will contact and damage the circuit board. The present invention also can relate to methods for manufacturing such an electronic device.

Abstract: The present invention can facilitate the coupling between electrical components and a circuit board after the circuit board is inserted into a housing of an electronic device. An electrical component can be integrated with a flexible circuit of another electrical component. The flexible circuit can be electrically and mechanically coupled to the circuit board after the circuit board is inserted into the housing. Alternatively, electrical contacts can be disposed on a body of the electrical component and a complementary set of electrical contacts can be disposed on the circuit board. When the circuit board is disposed within a receptacle of the electrical component, the electrical contacts on the electrical component are coupled directly to the electrical contacts on the circuit board.

Abstract: A hybrid button according to the invention is provided. In one embodiment, the button can be implemented in an electronic device such as a media player. The button can include a metal or other non-plastic portion having a reverse flange and a plastic portion including anti-rotation legs. The legs can prevent rotation at least in part because they are retained by another structure. The plastic portion can be injection-molded onto the reverse flange of the metal or non-plastic portion. As such, the reverse flange fixes the position of the plastic portion with respect to the metal portion. Finally, the metal portion can include an actuator nub that actuates a switch when the button is depressed.

Abstract: The present invention can relate to an electronic device having one or more support tabs that protect a circuit board disposed inside the device from externally applied compressive forces. In particular, when a force is applied to a housing of the device, the support tabs can buttress the housing of the device, either directly or through other intervening components disposed within the device, to reduce the likelihood that the housing or intervening components will contact and damage the circuit board. The present invention also can relate to methods for manufacturing such an electronic device.

Abstract: Improved techniques for forming an electronic device housing in which an outer housing member can be assembled with one or more other housing members of the electronic device are disclosed. The one or more other housing members can together with a thin substrate layer (or thin substrate) form a frame to which the outer housing member can be secured. The thin substrate layer facilitates molding of the one or more other housing members adjacent to the outer housing member. In one embodiment, the outer housing member can be made of glass and the one or more other housing members can be made of a polymer, such as plastic. The substrate layer can, for example, be formed of a polymer or a metal. The resulting electronic device housing can be thin yet be sufficiently strong to be suitable for use in electronic devices, such as portable electronic devices.

Abstract: A media player according to the invention is provided. The media player may include a scroll wheel and a housing including a retention ledge. The retention ledge may maintain the position of the scroll wheel with respect to the housing. A flexible printed circuit may also be included in the media player. The flexible printed circuit may include a first face and a second face. The first face may contact the scroll wheel. The second face may include tactile dome switches. Compressible shims may also form a portion of the media player and may be adjacent the second face. The compressible shims may control the distance between the scroll wheel and the retention ledge.

Abstract: A media player according to the invention is provided. The media player may include a scroll wheel and a housing including a retention ledge. The retention ledge may maintain the position of the scroll wheel with respect to the housing. A flexible printed circuit may also be included in the media player. The flexible printed circuit may include a first face and a second face. The first face may contact the scroll wheel. The second face may include tactile dome switches. Compressible shims may also form a portion of the media player and may be adjacent the second face. The compressible shims may control the distance between the scroll wheel and the retention ledge.

Abstract: A hybrid button according to the invention is provided. In one embodiment, the button can be implemented in an electronic device such as a media player. The button can include a metal or other non-plastic portion having a reverse flange and a plastic portion including anti-rotation legs. The legs can prevent rotation at least in part because they are retained by another structure. The plastic portion can be injection-molded onto the reverse flange of the metal or non-plastic portion. As such, the reverse flange fixes the position of the plastic portion with respect to the metal portion. Finally, the metal portion can include an actuator nub that actuates a switch when the button is depressed.

Abstract: A media player comprising a display screen is provided. The media player can include a housing having an opening and an area of reduced thickness around the opening. The media player can also include a transparent wall having a flange. Alternatively, the transparent wall may not require a flange but rather can be a flat, substantially transparent piece of material such as plexiglass or glass. The flange can be adhered to a surface of the area of reduced thickness in order to form a transparent protective cover for the display screen. In another embodiment of the invention, a method is provided. The method can include forming a transparent wall having a stepped edge for placing in an opening of a media player. The method can also include adhering an adhesive to at least one surface of the stepped edge of the transparent wall. The method can include as well using the cutting tool to cut away a portion of the underside of a housing that surrounds an opening in a media player.

Abstract: The present invention can relate to multiple-connector assemblies for use in, for example, electronic devices. Each of the connectors are constrained to another connector by aligning one or more complementary sets of reference features. A locating bracket may be used to couple multiple connectors together. Alternatively, the connectors may be coupled to each other directly. The electronic device also may include a retainer coupled to the connectors (either directly or indirectly through the locating bracket). The retainer and a surface of one of the connectors may form a single plane to which an end cap of the housing may be coupled, thereby accurately locating the end cap with respect to the connectors. The present invention also can relate to methods of manufacturing such an electronic device.

Abstract: The present invention can relate to an electronic device having one or more support tabs that protect a circuit board disposed inside the device from externally applied compressive forces. In particular, when a force is applied to a housing of the device, the support tabs can buttress the housing of the device, either directly or through other intervening components disposed within the device, to reduce the likelihood that the housing or intervening components will contact and damage the circuit board. The present invention also can relate to methods for manufacturing such an electronic device.

Abstract: A hybrid button according to the invention is provided. In one embodiment, the button can be implemented in an electronic device such as a media player. The button can include a metal or other non-plastic portion having a reverse flange and a plastic portion including anti-rotation legs. The legs can prevent rotation at least in part because they are retained by another structure. The plastic portion can be injection-molded onto the reverse flange of the metal or non-plastic portion. As such, the reverse flange fixes the position of the plastic portion with respect to the metal portion. Finally, the metal portion can include an actuator nub that actuates a switch when the button is depressed.

Abstract: Electronic devices such as compact portable media players are provided. A housing for an electronic device may be relatively compact. The housing may include a door assembly with an attached spring-loaded clip. The electronic device may include a hold switch. Depending on the state of the hold switch, the electronic device may be in an off mode, a continuous playback mode, or a shuffle playback mode. The electronic device may not have integrated media playback controls such as play, pause, rewind, fast forward, etc. As one example, the electronic device may connect to an accessory that has media playback controls. Buttons and other user interfaces may be included in the accessory and user input information may be conveyed between the accessory and the electronic device using a wired path including audio connectors. The electronic device may include a printed circuit board assembly that is nested together with a battery assembly.

Abstract: The present invention can relate to multiple-connector assemblies for use in, for example, electronic devices. Each of the connectors are constrained to another connector by aligning one or more complementary sets of reference features. A locating bracket may be used to couple multiple connectors together. Alternatively, the connectors may be coupled to each other directly. The electronic device also may include a retainer coupled to the connectors (either directly or indirectly through the locating bracket). The retainer and a surface of one of the connectors may form a single plane to which an end cap of the housing may be coupled, thereby accurately locating the end cap with respect to the connectors. The present invention also can relate to methods of manufacturing such an electronic device.

Abstract: The present invention can relate to an electronic device having one or more support tabs that protect a circuit board disposed inside the device from externally applied compressive forces. In particular, when a force is applied to a housing of the device, the support tabs can buttress the housing of the device, either directly or through other intervening components disposed within the device, to reduce the likelihood that the housing or intervening components will contact and damage the circuit board. The present invention also can relate to methods for manufacturing such an electronic device.