Abstract: A system for splicing coiled tubing used in deploying downhole equipment and having an internal power cable. The system includes first and second segments of coiled tubing each having power cable disposed therein. Additionally, mounting fixtures are attached to the ends of the coiled tubing segments that are to be joined. The system further includes a movable canister that may be slid over the spliced segments of power cable and selectively engaged with the mounting fixtures. The canister provides structural integrity to the overall deployment tubing while protecting the internal power cable splice.

Abstract: A connector for use in a deployment system able to deploy and power a device, such as an electric submergible pumping system, in a well. The connector includes pluggable ends that permit connection adjacent segments, each having an outer section of tubing and an internal power cable. Each connector includes a tubing connector portion and a power cable connector portion that permit pluggable connection of sequential tubing segments when deploying a device or system downhole.

Abstract: A composite yet monolithic free abrasive grinding lap includes a sintered porous matrix of ceramic or metal material and a quantity of silicon filler material, substantially completely filling the pores of the sintered porous matrix preform at least throughout an effective region of the lap that is to come in contact with a workpiece to be acted upon by the lap. The lap may further have a multitude of abrasive particles embedded in the filler material at the effective region. The lap is made by first slip-casting a preform, then freezing and freeze-drying the same, followed by lightly sintering the dry preform into a porous matrix preform, bringing the temperature of the preform to above the melting point of the silicon filling material, and filling the pores with the filling material in its molten state.

Abstract: A composite yet monolithic, free abrasive grinding lap includes a sintered porous matrix of ceramic or metal material and a quantity of silicon, substantially completely filling the pores of the sintered porous matrix preform at least throughout an effective region of the lap that is to come in contact with a workpiece to be acted upon by the lap. The free abrasive grinding lap is made by first slip-casting a preform, then freezing and freeze-drying the same, followed by lightly sintering the dry preform into a porous matrix preform, bringing the temperature of the preform to above the melting point of silicon, and filling the pores with molten silicon.

Abstract: A light-weight yet sturdy ceramic article, is manufactured by initially forming at least one fugitive core including a main portion and at least one holding portion projecting from the main portion and then positioning the fugitive core in a mold cavity bounded by a multitude of bounding surfaces so that the holding portion holds the main portion at predetermined spacings from all of the bounding surfaces. This is followed by filling the mold cavity around the fugitive core with a dense slip constituted by ceramic or metal particles in mixture with a liquid medium to form a ceramic or metal preform embedding the fugitive core in its interior and freezing the ceramic or metal preform, then the fugitive core is dissolved and escapes from the interior of the frozen ceramic or metal preform and finally the ceramic preform is converted into the ceramic article.