Abstract: A free formed ceramic filament has a small, uniform diameter throughout and is substantially 100% dense, made from a material which exhibits a viscosity of less than 10 poise and has a physical structure that is partially amorphous with the balance, made up of complex crystals which are less than about 5 microns or substantially made up of complex crystals which are less than substantially 5 microns and has an outer surface which is substantially smooth throughout, except for a substantially linear matt surfaced line, which extends longitudinally along the outer surface of the filament.

Abstract: The instant invention is concerned with the casting of metal fibers, preferably ferrous fibers, by the melt extraction technique. The metal to be cast as a fiber is in the form of a rod which is brought into contact with a spinning wheel having a tapered perimeter. The rod is heated by electromagnetic induction by a specially designed, slightly curved spiral coil. The coil is shaped to focus the heat at, or close to, the tip of the rod so to induce a meniscus. The rod is fed the through an opening in a guide that acts as a heat sink to carry away excess heat and prevent the rod from melting except at its tip. The spinning wheel is placed in contact with the melted portion of the rod and forms the fibers as it is rotated.

Abstract: Amorphous ferromagnetic alloys having a niobium content in the range of 2.5 to 15 atomic percent have been conceived. These alloys are obtained directly in the amorphous state or as a mixture of amorphous and crystalline places. These alloys have superior properties relative to prior known amorphous and some amorphous alloys. The amorphous ferromagnetic alloys of this invention are readily produced by rapid solidification techniques with no need for subsequent treatment.

Abstract: Nickel rich amorphous ferromagnetic alloys having a nickel content in the range of 35 to 55 atomic percent have been conceived. These alloys are in the amorphous state and exhibit high permeability relative to prior known amorphous ferromagnetic alloys. These nickel rich alloys can be produced by rapid solidification techniques without the need of subsequent heat treating.

Abstract: A ferromagnetic fiber has been fabricated that has particular use in the field of electronic article surveillance (EAS). The ferromagnetic fiber is produced by using a spinning disk type of device that engages a bath of molten alloy having the desired compositions for the fiber. The use of ferromagnetic fibers has resulted in the ability to produce EAS markers of such a small length that they can be dispensed using a commercial labeler.