Patents by Inventor Prabhu Thiagarajan

Prabhu Thiagarajan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230283043
    Abstract: A laser diode apparatus includes a laser diode array having an emission surface and a mounting surface. A heatsink is in thermal communication with the laser diode array at the mounting surface. The heatsink extends perpendicularly away from at least one edge of the emission surface. Positive and negative electrical terminal blocks are in mechanical communication with the heatsink opposite the laser diode array. Electrical foils are in electrical communication with the laser diode array and the positive and negative terminals. The electrical foils extend perpendicularly away from the emission surface. The positive and negative electrical terminal blocks are electrically isolated from the heatsink. A cross-sectional footprint of the heatsink, positive and negative electrical terminal blocks, and electrical foils is not larger than 120% of a cross-sectional footprint of the laser diode array.
    Type: Application
    Filed: February 28, 2023
    Publication date: September 7, 2023
    Inventors: Matthew ZHENG, Gregory PENNINGTON, Jason HELMRICH, Connor MAGNESS, Prabhu THIAGARAJAN
  • Patent number: 11705690
    Abstract: A laser diode apparatus has a first waveguide layer including a gain region connected in series with a second waveguide layer with a second gain region. A tunnel junction is positioned between the first and second guide layers. A single collimator is positioned in an output path of laser beams emitted from the first and second waveguide layers. The optical beam from the single collimator may be coupled into an optical fiber.
    Type: Grant
    Filed: May 12, 2021
    Date of Patent: July 18, 2023
    Assignee: LEONARDO ELECTRONICS US INC.
    Inventors: Devin Earl Crawford, Prabhu Thiagarajan, Mark McElhinney
  • Patent number: 11406004
    Abstract: A metal-core printed circuit board (MCPCB) and method of generating an ultra-narrow, high-current pulse driver with a MCPCB is provided. The MCPCB includes a rigid, metal heat sink layer and at least one electrically conductive top layer. At least one electrically insulating dielectric layer is positioned between the conductive top layer and rigid, metal heat sink layer, wherein the dielectric layer has a thickness of less than 0.007 inches.
    Type: Grant
    Filed: August 13, 2019
    Date of Patent: August 2, 2022
    Assignee: LEONARDO ELECTRONICS US INC.
    Inventors: Eric Paul Ruben, Jean Michel Maillard, Prabhu Thiagarajan
  • Publication number: 20210265810
    Abstract: A laser diode apparatus has a first waveguide layer including a gain region connected in series with a second waveguide layer with a second gain region. A tunnel junction is positioned between the first and second guide layers. A single collimator is positioned in an output path of laser beams emitted from the first and second waveguide layers. The optical beam from the single collimator may be coupled into an optical fiber.
    Type: Application
    Filed: May 12, 2021
    Publication date: August 26, 2021
    Inventors: Devin Earl CRAWFORD, Prabhu THIAGARAJAN, Mark MCELHINNEY
  • Patent number: 11056854
    Abstract: An epoxy-free laser assembly includes at least one laser array and at least one optics assembly positioned within an optical path of at least one laser array. The laser array and the optics assembly are epoxy-free. In one example, the optics assembly has a beam shaping optic and a wavelength stabilization optic, wherein the wavelength stabilization optic is connected to beam shaping optic with at least one tab and solder. In another example, a plurality of optics assemblies is included within the laser assembly, whereby the laser array and all of the plurality of optics assemblies fit within a footprint of the heatsink. Methods of manufacturing the same are also provided.
    Type: Grant
    Filed: August 14, 2019
    Date of Patent: July 6, 2021
    Assignee: LEONARDO ELECTRONICS US INC.
    Inventors: Jason Helmrich, Steven Smith, Prabhu Thiagarajan
  • Patent number: 11025031
    Abstract: A laser diode apparatus has a first waveguide layer including a gain region connected in series with a second waveguide layer with a second gain region. A tunnel junction is positioned between the first and second guide layers. A single collimator is positioned in an output path of laser beams emitted from the first and second waveguide layers. The optical beam from the single collimator may be coupled into an optical fiber.
    Type: Grant
    Filed: November 29, 2016
    Date of Patent: June 1, 2021
    Assignee: LEONARDO ELECTRONICS US INC.
    Inventors: Devin Earl Crawford, Prabhu Thiagarajan, Mark McElhinney
  • Publication number: 20200059067
    Abstract: An epoxy-free laser assembly includes at least one laser array and at least one optics assembly positioned within an optical path of at least one laser array. The laser array and the optics assembly are epoxy-free. In one example, the optics assembly has a beam shaping optic and a wavelength stabilization optic, wherein the wavelength stabilization optic is connected to beam shaping optic with at least one tab and solder. In another example, a plurality of optics assemblies is included within the laser assembly, whereby the laser array and all of the plurality of optics assemblies fit within a footprint of the heatsink. Methods of manufacturing the same are also provided.
    Type: Application
    Filed: August 14, 2019
    Publication date: February 20, 2020
    Inventors: Jason HELMRICH, Steven SMITH, Prabhu THIAGARAJAN
  • Publication number: 20200053865
    Abstract: A metal-core printed circuit board (MCPCB) and method of generating an ultra-narrow, high-current pulse driver with a MCPCB is provided. The MCPCB includes a rigid, metal heat sink layer and at least one electrically conductive top layer. At least one electrically insulating dielectric layer is positioned between the conductive top layer and rigid, metal heat sink layer, wherein the dielectric layer has a thickness of less than 0.007 inches.
    Type: Application
    Filed: August 13, 2019
    Publication date: February 13, 2020
    Inventors: Eric Paul RUBEN, Jean Michel MAILLARD, Prabhu THIAGARAJAN
  • Patent number: 10454250
    Abstract: A semiconductor apparatus with improved heat removal and improved heat flow to a heat sink is provided. The semiconductor apparatus includes a p-type semiconductor. An n-p tunnel junction is positioned within an epitaxial structure of the p-type semiconductor. A metal contact layer is connected to the n-p tunnel junction through an alloyed n-type contact interface. The n-p tunnel junction improves heat flow from the semiconductor through an alloyed contact interface formed between the tunnel junction and the metal contact layer which has lower thermal and electrical resistance in comparison to a conventional metallurgically abrupt interface of a p-type contact.
    Type: Grant
    Filed: May 22, 2017
    Date of Patent: October 22, 2019
    Assignee: LASERTEL INC.
    Inventors: Devin Earl Crawford, Prabhu Thiagarajan
  • Publication number: 20180337513
    Abstract: A semiconductor apparatus with improved heat removal and improved heat flow to a heat sink is provided. The semiconductor apparatus includes a p-type semiconductor. An n-p tunnel junction is positioned within an epitaxial structure of the p-type semiconductor. A metal contact layer is connected to the n-p tunnel junction through an alloyed n-type contact interface. The n-p tunnel junction improves heat flow from the semiconductor through an alloyed contact interface formed between the tunnel junction and the metal contact layer which has lower thermal and electrical resistance in comparison to a conventional metallurgically abrupt interface of a p-type contact.
    Type: Application
    Filed: May 22, 2017
    Publication date: November 22, 2018
    Inventors: Devin Earl Crawford, Prabhu Thiagarajan
  • Publication number: 20180254606
    Abstract: A laser diode array having a plurality of diode bars bonded by a hard solder to expansion matched spacers and mounted on a gas or liquid cooled heatsink. The spacers are formed of an aluminum/diamond composite, a silver/diamond composite or a silver/aluminum alloy/diamond composite material having a thermal expansion that closely matches that of the laser bars.
    Type: Application
    Filed: June 2, 2015
    Publication date: September 6, 2018
    Inventors: Mark McElhinney, Prabhu Thiagarajan, Steven E. Smith, Feliks Lapinski
  • Publication number: 20180152000
    Abstract: A laser diode apparatus has a first waveguide layer including a gain region connected in series with a second waveguide layer with a second gain region. A tunnel junction is positioned between the first and second guide layers. A single collimator is positioned in an output path of laser beams emitted from the first and second waveguide layers. The optical beam from the single collimator may be coupled into an optical fiber.
    Type: Application
    Filed: November 29, 2016
    Publication date: May 31, 2018
    Inventors: Devin Earl Crawford, Prabhu Thiagarajan, Mark McElhinney
  • Patent number: 7944955
    Abstract: A laser diode array having a plurality of diode bars bonded by a hard solder to expansion matched spacers and mounted on a gas or liquid cooled heatsink. The spacers are formed of a material such as copper/diamond composite material having a thermal expansion that closely matches that of the laser bars.
    Type: Grant
    Filed: December 28, 2009
    Date of Patent: May 17, 2011
    Assignee: Lasertel, Inc.
    Inventors: Prabhu Thiagarajan, Mark McElhinney, John J. Cahill
  • Patent number: 7864825
    Abstract: A laser diode array is formed on a heat sink having an insulating layer in which a plurality of grooves is formed through the ceramic layer and to or into the heat sink. A laser diode stack is soldered to the ceramic layer.
    Type: Grant
    Filed: July 26, 2007
    Date of Patent: January 4, 2011
    Assignee: Lasertel, Inc.
    Inventors: Prabhu Thiagarajan, Mark McElhinney, Jason Helmrich, Feliks Lapinski
  • Publication number: 20100098121
    Abstract: A laser diode array having a plurality of diode bars bonded by a hard solder to expansion matched spacers and mounted on a gas or liquid cooled heatsink. The spacers are formed of a material such as copper/diamond composite material having a thermal expansion that closely matches that of the laser bars.
    Type: Application
    Filed: December 28, 2009
    Publication date: April 22, 2010
    Inventors: Prabhu Thiagarajan, Mark McElhinney, John J. Cahill
  • Patent number: 7660335
    Abstract: A laser diode array having a plurality of diode bars bonded by a hard solder to expansion matched spacers and mounted on a gas or liquid cooled heatsink. The spacers are formed of a material such as copper/diamond composite material having a thermal expansion that closely matches that of the laser bars.
    Type: Grant
    Filed: April 17, 2008
    Date of Patent: February 9, 2010
    Assignee: Lasertel, Inc.
    Inventors: Prabhu Thiagarajan, Mark McElhinney, John J. Cahill
  • Publication number: 20090262767
    Abstract: A laser diode array having a plurality of diode bars bonded by a hard solder to expansion matched spacers and mounted on a gas or liquid cooled heatsink. The spacers are formed of a material such as copper/diamond composite material having a thermal expansion that closely matches that of the laser bars.
    Type: Application
    Filed: April 17, 2008
    Publication date: October 22, 2009
    Inventors: Prabhu Thiagarajan, Mark McElhinney, John J. Cahill
  • Publication number: 20080037602
    Abstract: A laser diode array is formed on a heat sink having an insulating layer in which a plurality of grooves is formed through the ceramic layer and to or into the heat sink. A laser diode stack is soldered to the ceramic layer.
    Type: Application
    Filed: July 26, 2007
    Publication date: February 14, 2008
    Inventors: Prabhu Thiagarajan, Mark McElhinney, Jason Helmrich, Feliks Lapinski