Abstract: Air flow management systems and methods to facilitate the delivery of abrasives to an abrasive fluid jet cutting head are provided which enable the makeup of the discharged abrasive fluid jet to be controlled or manipulated in a particularly advantageous manner. The methods may include continuously or periodically measuring a volumetric flow rate of air (or other abrasive material carrier fluid) moving through an abrasive feed passageway at one or more measurement locations and adjusting the volumetric flow rate of air (or other abrasive material carrier fluid) moving through the abrasive feed passageway based at least in part on said measuring. Systems and methods for diagnosing changes in operational conditions and/or changes in the condition of one or more components of an abrasive fluid jet cutting system are also provided.

Abstract: Air flow management systems and methods to facilitate the delivery of abrasives to an abrasive fluid jet cutting head are provided which enable the makeup of the discharged abrasive fluid jet to be controlled or manipulated in a particularly advantageous manner. The methods may include continuously or periodically measuring a volumetric flow rate of air (or other abrasive material carrier fluid) moving through an abrasive feed passageway at one or more measurement locations and adjusting the volumetric flow rate of air (or other abrasive material carrier fluid) moving through the abrasive feed passageway based at least in part on said measuring. Systems and methods for diagnosing changes in operational conditions and/or changes in the condition of one or more components of an abrasive fluid jet cutting system are also provided.

Abstract: An orifice for a high-pressure waterjet cutter includes a first surface defining an inlet plane, a second surface defining an outlet plane, and an inner bore aligned along a flow axis and extending from the first surface to the second surface. The orifice also includes a first layer of polycrystalline diamond extending from the first surface to a plane between the inlet plane and the outlet plane, and a second, separate layer of polycrystalline diamond extending from the plane to the second surface. The first layer and the second layer are coupled to one another to define a single component. The second layer has material properties different than the first layer.

Abstract: An orifice for a high-pressure waterjet cutter includes a first surface defining an inlet plane, a second surface defining an outlet plane, and an inner bore aligned along a flow axis and extending from the first surface to the second surface. The orifice also includes a first layer of polycrystalline diamond extending from the first surface to a plane between the inlet plane and the outlet plane, and a second, separate layer of polycrystalline diamond extending from the plane to the second surface. The first layer and the second layer are coupled to one another to define a single component. The second layer has material properties different than the first layer.