Patents by Inventor Praful C. Desai

Praful C. Desai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10156097
    Abstract: A downhole tool for increasing a diameter of a wellbore disposed within a subterranean formation. The downhole tool includes an underreamer having a plurality of cutter blocks moveably coupled thereto that move radially-outward from a refracted state to an expanded state. The cutter blocks cut the subterranean formation to increase the diameter of the wellbore from a first diameter to a second diameter when in the expanded state. A formation weakening tool may be coupled to the underreamer. The formation weakening tool weakens a portion of the subterranean formation positioned radially-outward therefrom.
    Type: Grant
    Filed: June 6, 2014
    Date of Patent: December 18, 2018
    Assignee: SMITH INTERNATIONAL, INC.
    Inventors: Madapusi K. Keshavan, Praful C. Desai, Iain M. Cooper
  • Patent number: 9617791
    Abstract: A steerable drill bit may be used to drill a lateral borehole from a primary wellbore. The steerable drill bit may be part of a bottomhole assembly that also includes a directional control system. A deflection member, such as a whipstock, may be anchored in the primary wellbore. When the bottomhole assembly approaches the deflection member, the directional control system may steer the steerable drill bit to reduce and potentially eliminate contact between the steerable drill bit and a ramped surface of the deflection member. By restricting contact between the deflection member and the steerable drill bit, cutting elements of the steerable drill bit may obtain an increase in cutting efficiency and/or effective life.
    Type: Grant
    Filed: March 6, 2014
    Date of Patent: April 11, 2017
    Assignee: SMITH INTERNATIONAL, INC.
    Inventors: Praful C. Desai, Shantanu N. Swadi
  • Patent number: 9512680
    Abstract: A coring system and method enable a single-trip operation for setting a deflector assembly, deploying a coring assembly and obtaining a core sample from a borehole drilled in a wellbore. The coring assembly has a barrel with a bore for collecting the core sample and has a coring bit coupled to an end portion of the barrel. The deflector system is arranged to deflect the coring bit into a side wall of the wellbore to drill the borehole therein. The deflector system includes a deflector and a collar. The collar, coupled to the deflector, restricts upward movement of the coring assembly relative to the deflector assembly. The collar may also be used as a retrieval device to engage the coring assembly and permit removal of the coring assembly and the deflector assembly as well as the core sample after the core sample has been obtained.
    Type: Grant
    Filed: December 12, 2013
    Date of Patent: December 6, 2016
    Assignee: Smith International, Inc.
    Inventors: John Campbell, Shantanu N. Swadi, Charles Dewey, Robert Utter, Praful C. Desai
  • Publication number: 20150068804
    Abstract: A downhole tool for increasing a diameter of a wellbore disposed within a subterranean formation. The downhole tool includes an underreamer having a plurality of cutter blocks moveably coupled thereto that move radially-outward from a refracted state to an expanded state. The cutter blocks cut the subterranean formation to increase the diameter of the wellbore from a first diameter to a second diameter when in the expanded state. A formation weakening tool may be coupled to the underreamer. The formation weakening tool weakens a portion of the subterranean formation positioned radially-outward therefrom.
    Type: Application
    Filed: June 6, 2014
    Publication date: March 12, 2015
    Inventors: MADAPUSI K. KESHAVAN, PRAFUL C. DESAI, IAIN M. COOPER
  • Patent number: 8967270
    Abstract: A rigless abandonment system including a surface vessel having an attached lifting device and a moonpool. The system further includes a cutting module configured to connect to a subsea wellhead, the cutting module having a wellhead connector having an actuatable lock and release mechanism, a motor assembly, and a cutter. An umbilical line connects the cutting module to the surface vessel, wherein the lifting device is used to raise and lower the cutting module connected to the surface vessel through the moonpool. A method for performing rigless casing cutting and wellhead removal operations, the method includes positioning a surface vessel above a subsea wellhead, where the surface vessel has a moonpool and a lifting device. The method further includes providing a cutting module, and deploying the cutting module through the moonpool, wherein the cutting module is connected to the surface vessel by an umbilical line.
    Type: Grant
    Filed: December 23, 2009
    Date of Patent: March 3, 2015
    Assignee: Smith International, Inc.
    Inventors: Praful C. Desai, Lawrence Barr, Anton J. Dach, III
  • Publication number: 20140360723
    Abstract: Systems, assemblies, and methods are described which relate to drilling a lateral borehole from a primary wellbore. A primary wellbore may have a casing therein. A window may be milled in the casing using a casing bit. The casing bit may pass through the window and into the surrounding formation. A protective sheath coupled to the casing bit may also extend through the window. The casing bit and protective sheath may remain in place while a drill bit slides through the protective sheath. The drill bit may drill through the casing bit and drill the formation to extend the lateral borehole. An anchor may be used to secure the protective sheath and/or casing bit in place. The drill bit may be included in a single trip assembly with the casing bit and protective sheath.
    Type: Application
    Filed: June 5, 2014
    Publication date: December 11, 2014
    Inventors: Robert D. Utter, Praful C. Desai, Shantanu N. Swadi, James L. Land
  • Patent number: 8893826
    Abstract: A drilling apparatus includes a tubular body including an upper connection and a lower connection with a drill bit disposed thereon, and an axial borehole therethrough, wherein the upper connection is configured to attach to a drillstring, primary cutter blocks coupled to the tubular body and configured to selectively expand radially therefrom. The drilling apparatus further includes backup cutter blocks coupled to the tubular body and configured to selectively expand radially therefrom, and an activation system configured to selectively expand and collapse the primary and backup cutter blocks in response to changes in weight applied to the primary and backup cutter blocks.
    Type: Grant
    Filed: December 10, 2012
    Date of Patent: November 25, 2014
    Assignee: Smith International, Inc.
    Inventor: Praful C. Desai
  • Patent number: 8881845
    Abstract: A method of milling a window through a casing in a primary well bore and drilling a sidetracked well bore into a formation including running a drilling assembly including a body having an axis defined therethrough, a piston that is movable within a cavity formed in the body, a stationary cutting structure coupled to the body, and a movable cutting structure coupled to the body, milling a window through the casing in a first trip into the primary well bore, drilling the sidetracked well bore in the first trip into the primary well bore, applying a differential pressure across the piston, and moving the movable cutting structure from the collapsed position to the expanded position. The movable cutting structure is coupled to the piston and is movable between a collapsed position and an expanded position.
    Type: Grant
    Filed: May 25, 2012
    Date of Patent: November 11, 2014
    Assignee: Smith International, Inc.
    Inventors: Charles H. Dewey, Praful C. Desai, John E. Campbell
  • Publication number: 20140262528
    Abstract: A steerable drill bit may be used to drill a lateral borehole from a primary wellbore. The steerable drill bit may be part of a bottomhole assembly that also includes a directional control system. A deflection member, such as a whipstock, may be anchored in the primary wellbore. When the bottomhole assembly approaches the deflection member, the directional control system may steer the steerable drill bit to reduce and potentially eliminate contact between the steerable drill bit and a ramped surface of the deflection member. By restricting contact between the deflection member and the steerable drill bit, cutting elements of the steerable drill bit may obtain an increase in cutting efficiency and/or effective life.
    Type: Application
    Filed: March 6, 2014
    Publication date: September 18, 2014
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Praful C. Desai, Shantanu N. Swadi
  • Publication number: 20140166366
    Abstract: A coring system may be used to create a lateral section or borehole off a wellbore, and obtain a core sample therefrom. The coring system may include a coring assembly connected to a deflector assembly to enable a single-trip coring operation. The coring assembly may include a coring bit and an outer barrel for extracting a core sample. A deflector of the deflector assembly may direct the coring bit to drill a lateral section in the borehole and extract a core sample therefrom. The coring assembly and deflector may include mating surfaces to collectively retrieve the deflector assembly and coring assembly in a single trip. A collar of the coring assembly may engage against a stop surface of a shoulder or sleeve of the deflector assembly. By pulling upwardly, the engaged collar may release the anchored deflector.
    Type: Application
    Filed: December 12, 2013
    Publication date: June 19, 2014
    Applicant: Smith International, Inc.
    Inventors: Robert Utter, Shantanu N. Swadi, Praful C. Desai
  • Publication number: 20140166367
    Abstract: A coring system and method enable a single-trip operation for setting a deflector assembly, deploying a coring assembly and obtaining a core sample from a borehole drilled in a wellbore. The coring assembly has a barrel with a bore for collecting the core sample and has a coring bit coupled to an end portion of the barrel. The deflector system is arranged to deflect the coring bit into a side wall of the wellbore to drill the borehole therein. The deflector system includes a deflector and a collar. The collar, coupled to the deflector, restricts upward movement of the coring assembly relative to the deflector assembly. The collar may also be used as a retrieval device to engage the coring assembly and permit removal of the coring assembly and the deflector assembly as well as the core sample after the core sample has been obtained.
    Type: Application
    Filed: December 12, 2013
    Publication date: June 19, 2014
    Applicant: Smith International, Inc.
    Inventors: John Campbell, Shantanu N. Swadi, Charles Dewey, Robert Utter, Praful C. Desai
  • Patent number: 8613331
    Abstract: A method of selectively actuating a downhole tool, wherein the downhole tool includes a tubular body with an axial borehole therethrough and at least one component, includes increasing a flow rate of a circulating fluid in the axial borehole of the downhole tool to reach a specified circulating fluid pressure, detecting an increased circulating fluid pressure in the borehole of the tool with at least one sensor, actuating a motor to operate a pump, and sending a fluid to operate a sliding sleeve. The method further includes operating the sleeve disposed in the axial borehole to open an actuation chamber port in response to the increased circulating fluid pressure in the borehole of the tool, thereby filling an actuation chamber with the drilling fluid, and moving the at least one expandable component radially outward.
    Type: Grant
    Filed: January 27, 2010
    Date of Patent: December 24, 2013
    Assignee: Smith International, Inc.
    Inventor: Praful C. Desai
  • Patent number: 8459357
    Abstract: A mill for milling a window through metal casing in a well bore that includes a body having a plurality of blades; a plurality of cylindrically bodied cutting elements on said blades; and a plurality of diamond enhanced elements having a non-planar diamond working surface on said blades; wherein said cutting elements initiate cutting into said casing and mill said window into said well bore.
    Type: Grant
    Filed: May 3, 2010
    Date of Patent: June 11, 2013
    Assignee: Smith International, Inc.
    Inventors: Charles H. Dewey, Praful C. Desai
  • Patent number: 8327954
    Abstract: A tubular body with an axial bore includes an upper connection attached to a drillstring and a lower connection with a drill bit disposed thereon. Primary and backup cutter blocks are coupled to the tubular body and configured to selectively expand radially therefrom. An activation system within the tubular body is configured to selectively expand and collapse the primary and backup cutter blocks in response to changes in weight applied to the primary and backup cutter blocks.
    Type: Grant
    Filed: July 8, 2009
    Date of Patent: December 11, 2012
    Assignee: Smith International, Inc.
    Inventor: Praful C. Desai
  • Publication number: 20120228032
    Abstract: A method of milling a window through a casing in a primary well bore and drilling an enlarged sidetracked well bore comprises running into the primary well bore a drilling assembly comprising at least one cutting apparatus adapted to drill an enlarged borehole, milling a window through the casing, and drilling the enlarged sidetracked well bore, wherein the milling and drilling steps are performed in one trip into the primary well bore. A drilling assembly comprises at least one cutting apparatus operable to drill an enlarged borehole, wherein the drilling assembly is operable to mill a window through a casing in a primary well bore and drill an enlarged sidetracked well bore through the window in one trip into the primary well bore.
    Type: Application
    Filed: May 25, 2012
    Publication date: September 13, 2012
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Charles H. Dewey, Praful C. Desai, John E. Campbell
  • Patent number: 8186458
    Abstract: A method of milling a window through a casing in a primary well bore and drilling an enlarged sidetracked well bore comprises running into the primary well bore a drilling assembly comprising at least one cutting apparatus adapted to drill an enlarged borehole, milling a window through the casing, and drilling the enlarged sidetracked well bore, wherein the milling and drilling steps are performed in one trip into the primary well bore. A drilling assembly comprises at least one cutting apparatus operable to drill an enlarged borehole, wherein the drilling assembly is operable to mill a window through a casing in a primary well bore and drill an enlarged sidetracked well bore through the window in one trip into the primary well bore.
    Type: Grant
    Filed: July 6, 2005
    Date of Patent: May 29, 2012
    Assignee: Smith International, Inc.
    Inventors: Charles H. Dewey, Praful C. Desai, John E. Campbell
  • Publication number: 20120127830
    Abstract: A downhole imaging system includes a downhole imaging tool, a surface workstation, and a real-time data feed configured to connect between the downhole imaging tool and the surface workstation.
    Type: Application
    Filed: November 23, 2010
    Publication date: May 24, 2012
    Applicant: SMITH INTERNATIONAL, INC.
    Inventor: Praful C. Desai
  • Patent number: 8122977
    Abstract: A cutting device for downhole operations includes a first cutting structure, and a second cutting structure, wherein at least the second cutting structure is selectively presentable for operation. A method of performing a downhole cutting operation comprises running into a well bore a cutting device including a plurality of cutting structures, performing a first cutting operation with a first cutting structure of the cutting device, moving the first cutting structure to selectively present a second cutting structure of the cutting device, and performing a second cutting operation with at least the second cutting structure. The method may further include aligning movable cutting structures of the cutting device to allow the second cutting structure to be selectively presented.
    Type: Grant
    Filed: May 13, 2010
    Date of Patent: February 28, 2012
    Assignee: Smith International, Inc.
    Inventors: Charles H. Dewey, Praful C. Desai
  • Publication number: 20100276145
    Abstract: A mill for milling a window through metal casing in a well bore that includes a body having a plurality of blades; a plurality of cylindrically bodied cutting elements on said blades; and a plurality of diamond enhanced elements having a non-planar diamond working surface on said blades; wherein said cutting elements initiate cutting into said casing and mill said window into said well bore.
    Type: Application
    Filed: May 3, 2010
    Publication date: November 4, 2010
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Charles H. Dewey, Praful C. Desai
  • Publication number: 20100218997
    Abstract: A cutting device for downhole operations includes a first cutting structure, and a second cutting structure, wherein at least the second cutting structure is selectively presentable for operation. A method of performing a downhole cutting operation comprises running into a well bore a cutting device including a plurality of cutting structures, performing a first cutting operation with a first cutting structure of the cutting device, moving the first cutting structure to selectively present a second cutting structure of the cutting device, and performing a second cutting operation with at least the second cutting structure. The method may further include aligning movable cutting structures of the cutting device to allow the second cutting structure to be selectively presented.
    Type: Application
    Filed: May 13, 2010
    Publication date: September 2, 2010
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Charles H. Dewey, Praful C. Desai