Abstract: Systems and methods for a battery pack are disclosed. A battery pack tab cooling system is disclosed that includes a pouch cell comprising a first tab and a second tab. The battery pack tab cooling system also includes an enclosure configured to contain a cooling material. The first tab and the second tab extend from the pouch cell into the enclosure and are in contact with the cooling material. A method of manufacturing a battery pack that includes forming the battery pack, the battery pack comprising and cooling the at least one of the first tab and the second tab to cool the pouch cell.

Abstract: A cold plate for a battery may comprise channels that extend from a first end of the plate to a second end of the plate or from a first side of the plate to a second side of the plate, the channels are located in parallel with each other and between the top surface and the bottom surface. The channels may be separated from each other by walls. The plate may be milled to form a first manifold on each end. The plate may also be milled to form notches in the surface(s) over the manifold. A port for the inlet and a port for the outlet of a working fluid may be inserted into the notches. The plate may have end caps, and the end caps and the ports may be welded or brazed to form a sealed enclosure. In various embodiment, the plate is an extruded plate, a cast plate, or a stamped/formed plate.

Abstract: A cold plate for a battery may comprise channels that extend from a first end of the plate to a second end of the plate or from a first side of the plate to a second side of the plate, the channels are located in parallel with each other and between the top surface and the bottom surface. The channels may be separated from each other by walls. The plate may be milled to form a first manifold on each end. The plate may also be milled to form notches in the surface(s) over the manifold. A port for the inlet and a port for the outlet of a working fluid may be inserted into the notches. The plate may have end caps, and the end caps and the ports may be welded or brazed to form a sealed enclosure. In various embodiment, the plate is an extruded plate, a cast plate, or a stamped/formed plate.

Abstract: Systems and methods for a battery pack are disclosed. A battery pack tab cooling system is disclosed that includes a pouch cell comprising a first tab and a second tab. The battery pack tab cooling system also includes an enclosure configured to contain a cooling material. The first tab and the second tab extend from the pouch cell into the enclosure and are in contact with the cooling material. A method of manufacturing a battery pack that includes forming the battery pack, the battery pack comprising and cooling the at least one of the first tab and the second tab to cool the pouch cell.

Abstract: A cold plate for a battery may comprise channels that extend from a first end of the plate to a second end of the plate or from a first side of the plate to a second side of the plate, the channels are located in parallel with each other and between the top surface and the bottom surface. The channels may be separated from each other by walls. The plate may be milled to form a first manifold on each end. The plate may also be milled to form notches in the surface(s) over the manifold. A port for the inlet and a port for the outlet of a working fluid may be inserted into the notches. The plate may have end caps, and the end caps and the ports may be welded or brazed to form a sealed enclosure. In various embodiment, the plate is an extruded plate, a cast plate, or a stamped/formed plate.