Abstract: An ultrasonic surgical handpiece comprising a thermal diffuser that includes a thermal conductive layer and an electrical insulating layer. The thermal diffuser reduces hot spots that are objectionable to the user. The handpiece may also comprise an anti-rotation feature which distributes force of the metal horn applied to the polymer housing by increasing applied area under torque.

Abstract: A surgical handpiece nosecone having an end overmold portion and/or an internal overmold portion. The end overmold portion is located at an end of the nosecone and compressed between the surgical handpiece housing and nosecone. The internal overmold portion is positioned radially about the nosecone on the inner surface to provide a fluid tight seal that prevents ingress of irrigation fluid into the housing.

Abstract: An ergonomic attachment system for connecting an irrigation tube or an aspiration tube to a surgical handpiece that reduces surgeon wrist fatigue due to tubing twist. The tube is connected to the handpiece through a swivel joint which allows the tube to rotate circumferentially with respect to the handpiece and self-adjust to a neutral position to relieve the twist.

Abstract: A flue for use with an ultrasonic surgical tip, comprising protrusions or bumps on its inner surface with improved protrusion pattern, density and location. The flue has enhanced cooling effect for the ultrasonic surgical tip.

Abstract: An ultrasonic horn for use with an ultrasonic surgical handpiece including a resonator comprises a linear cutting blade at the distal end of a horn body. The linear cutting blade includes adjacent side-by-side rows of teeth each of which includes a land through which ultrasonic energy is propagated outwardly from the distal end. The lands of the rows of teeth are angled so that the propagated ultrasonic energy of one plurality of lands intersects the propagated ultrasonic energy from the other row of lands. Shear stress fields are developed at the intersections of the ultrasonic energy that will perform the cutting function on target tissue. An irrigation arrangement is also disclosed.