Abstract: An agglomerated stainless steel powder composition for use in rigid-die powder metallurgy is provided. The composition preferably comprises a pre-alloyed water atomized stainless steel powder and a water-soluble binder. It exhibits minimal dusting, segregation, and die galling, has good compressibility and flow rate, and produces a finished part essentially free of non-metal residues. Methods for making this agglomerated stainless steel powder composition are also provided. Improved stainless steel rigid-die powder metallurgical parts are also provided.

Abstract: Powder metallurgically produced ferritic stainless steel articles are strengthened by alloying the ferritic material with a small amount of nickel (up to 3.0% by weight). Alloying is carried out by either admixing nickel powder to the ferritic alloy powder or by pre-alloying the stainless steel powder with nickel. Conventional sintering procedures, either in a hydrogen atmosphere or in a partial vacuum, are applicable. High strength stainless steel parts made in this manner are suitable for demanding applications, including automotive exhaust flanges and HEGO bosses.

Abstract: This invention relates to substantially full-dense, near-net shape bodies made of dispersion strengthened copper (D.S.C.) powder and products which are cold formed and/or machined from these bodies, such as resistance welding electrodes. The invention includes processes for manufacturing substantially full-dense, near-net shape, substantially equiaxed bodies from D.S.C. powder.

Abstract: There is provided a substantially fully dense powdered metal composite comprising a highly conductive metal or metal alloy matrix having dispersed therein discrete microparticles of a refractory metal oxide and discrete macroparticles of a mechanical or physical property-conferring additive material. The respective components undergo minimal alloying or interdispersion because sintering is not utilized in forming the composite. These composites are characterized by high thermal or electrical conductivity and a desired property (controlled thermal expansion, high strength, wear and arc erosion resistance, or magnetic) attributable to the composite forming material, like refractory metal, alloy, or compound. The composites are useful in forming lead frames for integrated circuit chips, electric lamp lead wires, electrical contact members, and discrete component leads.

Abstract: This invention relates to substantially full-dense, near-net shape bodies made of dispersion strengthened copper (D.S.C.) powder and products which are cold formed and/or machined from these bodies, such as resistance welding electrodes. The invention includes processes for manufacturing substantially full-dense, near-net shape, substantially equiaxed bodies from D.S.C. powder.